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Buffalo rescue 2: the new look slimline Buffalo


buffalo

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At the end of the last entry I was left with a kit of parts needing cleaning and, in some cases, reshaping or replacement. As I was starting on this task an interesting discussion with Miss Prism developed in which he suggested that the widths specified on the Swindon drawings reproduced in Russell were wrong. After much discussion, a couple of new books and some measurements from photos, I had to agree with him. So, firstly I had to accept that my previously built saddle tank is about 9" too wide and secondly I had to think about how this kit could be modified to the correct dimensions. In a way, this solved something that had troubled me before. Most photos of the saddle tanks give an impression of height whereas most models appear quite squat. I'd put this down to the different viewing angles of prototype and model, but now I'm convinced there's a bit more to it.

 

So, modifying the kit began by using the razor saw to trim a 1.5mm strip off each side of the running plate:

 

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The sides of the bunker were sawn off and the back reduced in width before re-assembly. Next, I took a strip out of the centre of the front sheet of the unused open cab etch. The side sheets were detached (they were intended as a simple fold-up) and fixed to the narrower front sheet so that the sides projected forwards by about 0.3mm in typical GWR cab style. Then came the more complex task of narrowing the pannier tanks. The thick side pieces have a step at top and bottom where the tank top and boiler underside pieces fit. Although it could have been done with a file, I chose the easier approach of milling these steps so that they were 1mm deeper. A further 0.5mm was then filed off the edges of the top and bottom pieces. The next photo shows an unmodified piece on the left and the deeper step on the right:

 

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With narrowing completed, it was back to the straightforward build. However one look at the splashers confirmed that at most a couple of them were recoverable and the rest were just too mangled. I made replacements from a suitable sheet of nickel silver. The next photo shows the old ones above and the new ones below:

 

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The running plate was built up with outer frames, splashers, steps, etc.

 

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Now with all the narrowed bits a rough trial assembly shows that things are heading in the right direction:

 

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In this final shot, it's clear that some more work is needed on the white metal tank/boiler assembly to get it to sit properly on the runningplate.

 

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Once that's done I'll be able to fix these parts in place and get on with some of the smaller details. Only one major item remains to be resolved. The white metal tank front has a smokebox door that is far too large and no representation of the numerous rivets seen on the prototype. That will need some thought, but my current idea is to replace the whole of the front with a piece of brass sheet...

 

Nick

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Thanks for all the likes! Has anyone spotted the non-deliberate mistake yet? Remember, this is meant to be one of the earliest pannier conversions from around 1911-12 as running before WW1. I only spotted it today after I'd been fitting the cab and making a few adjustments to get the tanks and boiler to fit at the right height...

 

Nick

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I'm wondering whether chopping a section out of the middle of the footplate (rather than trim the edges) might have been a better approach, although at the expense of having to shift splashers out!

 

By recessing the existing tank sides as you did, does this retain about the right shoulder radius? And maybe you've narrowed them a touch too much - the sides of the panniers should be flush with the cab sides.

 

I guess the non-deliberate mistake is the Collett bunker!

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I'm wondering whether chopping a section out of the middle of the footplate (rather than trim the edges) might have been a better approach, although at the expense of having to shift splashers out!

That was my first thought, but apart from having to file out the splasher cutouts, it would have left the line of rivets inside the outer frames and roughly in line with where the springs will be. Mind you, I have been tempted to grind off those exaggerated rivets and replace them with Archers transfers.

By recessing the existing tank sides as you did, does this retain about the right shoulder radius? And maybe you've narrowed them a touch too much - the sides of the panniers should be flush with the cab sides.

There is a very slight lip where the sides meet the top and bottom parts, no more than about 0.2mm. A bit of sanding is needed here and that will restore the radius. I'll be replacing the moulded lifting rings and the fillers and vents will need to be moved inwards.

 

The relative widths of the tanks and cab are exaggerated in those photos and look better now the tanks/boiler are sitting properly. Some photos of early examples with the old type open cab suggest that the tanks are the same width as the cab front sheet and the side sheets then project slightly. This is what I've done here, though at a scale 0.8" the side sheets are a little on the thick side. Hopefully it will be less obvious when painted.

I guess the non-deliberate mistake is the Collett bunker!

Yes, a case of not seeing the wood for the trees. I had these parts that needed narrowing, so I narrowed them. Only when I sat back and looked at them later did I realise I'd need to make a new older type bunker.

 

Nick

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buffalo, on 01 Apr 2013 - 12:11, said:

That was my first thought, but apart from having to file out the splasher cutouts, it would have left the line of rivets inside the outer frames and roughly in line with where the springs will be. Mind you, I have been tempted to grind off those exaggerated rivets and replace them with Archers transfers.

It's not clear where the footplate line of rivets should be on a Buffalo, since there is no obvious angle plate on the outside of the frame, but that is always in shadow in pictures, so very difficult to tell. I agree having the line of rivets outside the frame is more logical. I think saddle Buffalos probably had flush rivets, and some of the early Pannier conversions might have come within the flush rivet era.

 

I think your current bunker style is a deep '6B', which would make it c 1925.

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Yes, I think you may be right about the rivets. I've yet to find a photo of a saddle tank in which they are visible, though most photos are from too low an angle to be sure. On the other hand, they seem to be visible on most panniers.

For the panniers, the photo of 1252 at Plymouth in 1920 in the South Devon book is interesting. This was one of the earliest 1911 conversions but it does show the rivets. It appears to have a shorter chimney than some others.  Also interesting is that, unlike many others, it does not have the prominent rings of rivets around the smokebox door and, just to show that flush sides were not an early concern, its tanks look to be slightly wider than the cab sides.

Yes, it's a 6B bunker or type 91 in my copy of RCTS part 5. 1252 also has the type of bunker that I'll need to make, the simple flared box with added fender, type X1 or X2 on Mikkel's page on gwr.org or 14/15 in RCTS (link added for others' benefit, I'm sure you know about it).

 

Nick

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