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Light relief? - Fettling Bachmann’s Waterless Gas Holder.

Silver Sidelines

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It is 1987 and I have been given six months holiday on full pay in the West Midlands. As part of my education I had a trip up the Waterless Gas Holder at Swan Village Sandwell.

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1987 View from the waterless gas holder Swan Village Sandwell – scan of a copy of a copy

The view was amazing. I was even allowed a peek inside. The more common column or spirally guided holders rise or fall to accommodate changes in the volume of gas stored. Volume change in a waterless gas holder is achieved using an internal piston designed much like an umbrella. Gas is introduced or withdrawn using a ‘blower’. There is a circular reservoir of tar or bitumen around the circumference of the ‘umbrella’ to provide the necessary gas tight seal. Tell tale black streaks of tar running down the outside of such a holder highlighted leaky joints or corrosion of the outer skin.

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Bachmann low relief model of a Waterless gas Holder 44-211

Bachmann introduced their low relief model of a waterless gas holder in 2012. I would have liked to buy the model at the time but was discouraged by the high price. Now in 2015 some of the major retailers appear to have been discounting ‘old stock’. It was time to buy.

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Bachmann low relief model of a Waterless gas Holder 44-211

Living remote from model shops means that purchases are frequently made without inspection of the actual product. A detailed study of picture on the front of the Bachmann packaging I would say is quite revealing and may well have influenced my decision to proceed with a purchase!

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Waterless gas holder shortly after removal from packaging

My model was extremely well packaged and had survived handling by Royal Mail without damage – a tribute to the retailer. However all was not well. A lot of the ladders and railings were in my opinon at jaunty angles. Viewed at a distance as part of a back scene this is possibly acceptable. I had itchy fingers and within minutes bits of railings had started to come unattached.

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Stairs at a jaunty angle

It was a challenge – I would improve the appearance. Previously I have successfully remediated ‘resin’ models by immersing in hot water. I applied the same technique to the gas holder. Initially I concentrated on the top flight of stairs which was the most visible and the most highly distorted. Gentle manipulation in hot water soon dislodged the railings allowing the resin stairs to be massaged into a better shape. Bachmann would appear to have assembled complete flights of stairs separate from the model. The finished flights of stairs then look to have been attached to a purpose made fixing at the top and with blobs of glue applied at the bottom - wherever the legs happened to land. Over the last week I have developed a lot of sympathy for the ‘little ladies’ in China who had the task of assembling these already part assembled items. It must have been very frustrating for them. Even without knowing about a ‘waterless gas holder’ it must have been very obvious that the distorted flights of stairs were not level and railings were not vertical.

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Slight adjustment sideways

Reluctantly, as well as bending and massaging the stairs, I also had to separate the legs of the stairs from the landing. This was achieved with a very sharp craft knife. Now with the stairs freed at the base it was possible to develop a far better alignment. They were then reattached using Super Glue – in my case of the Wilkinson’s variety.

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Another pair of hands

I could not readily separate all the handrails from the stair cases and in these instances I used ‘plastic ties’ to hold the realigned rails in place whilst the glue dried. My Super Glue seemed to soften the Bachmann resin moulding. This can be helpful where for example railing need to be slightly adjusted. Holes left from first removing the railings can be filled with softened material displaced from the new fixing position.

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Some bits of railing had to be removed

On my model there was no way one set of stair rails would fit without cutting away some of the adjacent landing handrails. This was achieved using a Dremel type drill fitted with a miniature grinding tool.

 

When everything was glued back in place I used the same arrangement of Dremel and grinder to remove surplus adhesive and resin from around all the fixings. Tidying up both my work and Bachmann's original efforts made a huge improvement.

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Looking good

Finally I made good the paintwork. I had an old tin of Humbrol HR 111 ‘Stock Grey’ which I let down with some Humbrol gloss white. I added a dab of metallic silver and some white spirit to dull the mix. The result is not perfect but I would say more than acceptable. Certainly the model is good entertainment value and has kept me occupied for hours.

 

Finally some views of the remediated model.

 

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Looking good

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Fettled

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Back to the beginning - but better!

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Silver Sidelines

Thanks Steve

"Back to the beginning - but better!"  A Nice and very apt phrase. 

I was hoping to hear whether mine was a typical experience.

 

Regards

 

Ray

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MikeOxon

i admire your patience :)  Perhaps you have also discovered why the retailers still have old stock to shift.  You are going to need some very clever back-scene painting to disguise the way in which the platforms and railings end in mid-air.

 

i remember when they built one of these (real) things at Southport, where I lived as a child.  It was considered an eyesore that was visible for many miles across the Lancashire plain.  They painted it light blue in a vain attempt to 'disguise' it.

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Silver Sidelines

Thank you Mike, my wife has already questioned where it is to go!

 Perhaps you have also discovered why the retailers still have old stock to shift.  You are going to need some very clever back-scene painting.

The polystyrene packing had been opened.  You might say to check the contents or you might say that it had already been rejected by another buyer.  Resin models have their place but I do wonder whether the manufacturers would do better combing resin 'shells' with precision plastic details.

 

Thanks again

 

Regards

 

Ray

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Phil Mason

I made my own. I thought the Bachmann offering was a bit too small. As luck would have it, I found a bit of trunking rolling around outside the house left over from cable TV or fibre optic or whatever it is they dig up the roads for nowadays. 
 

I covered it with pound shop corrugated paper and made handrails from 20 thou micro strip. I'm not clever enough to make stairs so I had to use Plastruct. This cost me around a tenner but I've some bits left over for signal boxes. It was painted with a 50p remnant emulsion paint from 'Homebase' (other hardware shops available). Phil. 

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Phil Mason

Thanks, Ray. I was 'totally amazed' that the bit of purple plastic pipe I found rolling around in the road was just the right size for what I wanted. It's about twice the height of the Bachmann offering (so 16x the volume because it's a complete cylinder). I'm afraid the stairs and handrails are about on a par with Bachmann but obviously not as good as your nicely fettled version. I think seeing the commercial offering gave me the impetus to build the thing "I can do as well as that", I thought. 
 

Similarly, I've copied the Walthers blast furnace. This time I made it 3/4 scale ;probably nearer Z gauge (?) because the Walthers one is MASSIVE! 
 

Phil

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Silver Sidelines
54 minutes ago, Phil Mason said:

Similarly, I've copied the Walthers blast furnace. This time I made it 3/4 scale ;probably nearer Z gauge (?) because the Walthers one is MASSIVE! 

 

Phil

 Cheers Phil - I wonder if you have a link to a picture of your furnace?  Having grown up in Middlesbrough I am familiar with the outline of steel works.  By coinicidence I later worked alongside colleagues who designed the foundations for the last biggest and now deceased blast furnace at Redcar.

 

After writing the Blog Post I have rediscovered some more pictures from my West Midlands days  - https://flic.kr/s/aHsm1UB2Bk  The Sandwell Holder had a lift up the side.  I cannot see any steps which would simplify things for the modeller.  I don't know how that worked Health and Safety wise.

 

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Edited by Silver Sidelines
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Phil Mason

Thanks, Ray. I was 'totally amazed' that the bit of purple plastic pipe I found rolling around in the road was just the right size for what I wanted. It's about twice the height of the Bachmann offering (so 16x the volume because it's a complete cylinder). I'm afraid the stairs and handrails are about on a par with Bachmann but obviously not as good as your nicely fettled version. I think seeing the commercial offering gave me the impetus to build the thing "I can do as well as that", I thought. 
 

Similarly, I've copied the Walthers blast furnace. This time I made it 3/4 scale ;probably nearer Z gauge (?) because the Walthers one is MASSIVE! 
 

Phil

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Phil Mason

I can do better than that. I should have the drawings (plans) I made. It was all balsa pkasticard, etc. I've scratch built sinter plant, and other bits to go with it. Here are some snaps but I'll dig something better out later. 4AEBDC66-163C-4CC6-9BAA-A61AA5694850.jpeg.08fc6e3b1e368ecc6d849f111484d76f.jpeg

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