As a quickie project, I bought a Hornby class 60 on eBay for a quite reasonable sum with the intention of updating the old class 92. I made a previous attempt to improve it with a 5-pole armature and DCC decoder but it still didn't run as well as I would really like. In some ways it is almost a shame to lose the EWS 60 as the only fault with it was the windscreens were broken (easily replaced if I wanted to).
The real class 92s used a very similar body shell to the 60s and after examining the 92 shell and 60 chassis, I decided that it would fit, provided I removed the PCB. I also found after test fitting that I needed to grind a little metal off the two metal 'towers' along the edges f the chassis block - only about 1 millimetre was removed.
The body shell, cab interiors and lighting blocks fitted very neatly , with a small amount filed off the mounting spigots and spacer moulded on to the clear plastic lighting blocks..
Next I have had to remove the class 60 fuel tanks, compressors and battery box mouldings, then cut off the class 92 electric equivalents file down those to fit the 60 chassis. I fitted one of the choke mouldings (I think that's what it represents) to fit over the metal ridge on the chassis (also ground down a bit). The other bits still await filing and fitting but I have made good progress, considering I only started this on Christmas Day and it is now Boxing Day!
I have to rewire the beast but that's not difficult. I intend reusing the small PCB with resistor and diode from the class 92 but if that doesn't work, I have plenty of resistors suitable to wire each end's lights separately to the decoder white and yellow wires.
Here is a photo posed on the temporary workbench. I'll post one of the chassis separately next time and of the finished product when it is done.
I have already added the etched tunnel rings and will shortly be ordering the Shawplan BR arrows and Charles Dickens nameplates.
I'm looking forward to having a class 92 model that will actually run very smoothly and haul trains that suggest the 5,000-odd horsepower available on third rail!
Edit: I have to reglue that missing shoebeam - it can be just seen at the left, in front of the locomotive. I have glued them on several times with a superglue but obviously the plastic is resistant to that particular glue!
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