Duke Dismantling - starting to resolve build issues
If you read my previous entry you will have seen that I managed to mess up somewhat when I did the assembly of the smokebox and boiler on my Duke. Both the boiler and smokebox had been assembled the wrong way around, this resulted in the chimney being too far forward and the dome being on the wrong ring on the boiler.
I had thought of two option, reverse both the boiler and the smokebox or reverse the smokebox wrapper and move the dome without removing the boiler. I have had to go for the second option as there is a cutout in the boiler bottom to allow the motor to slide in. If I reversed the boiler I would have this cutout behind the smokebox and it would be very visible.
In looking back at the instructions the smokebox is formed onto white metal formers, so I had tinned the wrapper and soldered it on with low melt solder. The edge of the wrapper, where it met the footplate was soldered with 145 solder. So tonight I unpicked along the footplate, bending the wrapper back slightly with a knife blade. The I filled the smokebox with boiling water and with a little bit or gentle persuasion removed the wrapper and the white metal smokebox front. Dipping part of the boiler in the boiling water I also managed to get the dome off without removing the springs - I really did not fancy having to redo those, they were hard enough the first time.
The picture above shows what I am left with. I will need to clean off the solder that was used to attach the dome, fill the hole that the peg on the base of the dome went into and add the missing bit of boiler band. Then I should be able to remove some of the rear boiler band, drill a new hole and attach the dome in the new position.
As for the wrapper, it will need a little bit of work to remove some surface solder and to get it back into shape, but I hope I can resolver it the correct way around. Then refit the smokebox front and the two little fillets I removed from the front and hopefully I can start to move forward again. One thought had been to use the RSU as a way to reattach the former from the output, but I have never tried an RSU when it comes to attaching brass to white metal. Has anybody else tried this? Filing the I can just about get a soldering iron into the smokebox from below, at least I could do some from the inside.
I've yet to come up with a method to fill the hole, any suggestions are welcome. I did think of using a plug of white metal that I could solder in and then file to shape. Not sure how well that would work.
I have to admit I was sorely tempted to put this kit back in its box and move onto something else, but I decided that would be a bit defeatist and against my new policy of finishing this - but it was very tempting!
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