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Progress... and an almighty c*ck-up


Beardybloke

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Progress has been made on Blanche, but I've suffered something of a setback. I shall start at the beginning, and build up in a not-so-dramatic fashion until it all falls to pieces (though thankfully not quite literally). First of all though, a comedy photo of me and my Land Rover to give an excuse for my lack of updates:

 

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The last update was at the point where the rods had been placed cosmetically over the cranks... all well and good? No, not really... the bushes were also rather wider than the holes in the connecting rods and the washers, and this made the washers impractical as they couldn't be opened out enough... easily, anyway. So, a cunning plan ensued - I'd make some more washers myself! The nickel fret from the chassis provided the material of a convenient width:

 

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The pointy contraption that can be seen in the lower right part of the photo is a cutting broach - I acquired a set as recommended in the Backwoods instructions, and now have no idea how I ever coped without them - they're far better at opening out holes than files and craft knives... not surprising really, given that's their design purpose! The washers were then trimmed to a rough size (as my side cutters are very, very knackered I made sure that there was plenty of space around the holes that could then be trimmed to size:

 

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The rods were then opened out - the photo below shows just how thin the metal is at the top and bottom... I suspect that either these aren't the intended bushes, or there's been something of a cock-up in the design process blink.gif

 

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So, with rods opened out and washers filed down and fitted in place, I was ready to fit the bosses to the cranks - which I did with a deft flick of the soldering iron. Sorted! Well, no. There were a couple of tight spots - namely, where the cranks on each side were at their rearmost point of travel. I'm not sure if that's a case of my poor efforts at quartering, or if it is a case of the rods being slightly out-of-length, or the bosses being off centre. It seemed to be too much of a problem to fix by tweaking... but then, disaster struck! (I told you that it wouldn't be dramatic wink.gif )

 

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So... now I have to make a new connecting rod unsure.gif and when I do, I'm still going to have the problem of the tight spot. I don't think that it's an issue with the compensating beams as it's at 90???? to their motion, but I could really, really do with some help here sad.gif

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Sorry to read about this set-back. Are you going to make a repair or buy a replacement fret from Backwoods?

 

Hope some of this helps...

 

Not sure the length of the small brass bush is an issue - on the rear cranks mine only pass through the outside rod. On the front cranks the bush should be filed down to only just thicker than the rod. I fitted mine to the cranks with low melt 70 degree solder. Anything higher than that and you will unsolder the bosses from the rods.

 

Washers - there are already some small nickel washers provided, I used two of these on the front cranks to space the rods out correctly. So working out from the frame I have crank/2 nickel washers/rod with boss/brass bush.

 

I can't see any bosses overlaid over the rods on the picture above. These are *crucial*, without them there is very little metal left on the rods once they have been opened out to fit the brass bush through.

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Yes, the lack of boss on that rod definitely didn't help. It was present originally, but ended up firmly soldered to a bush in one of my earlier cock-ups. Rather foolishly, I thought that simply having a second washer over the top as a spacer would suffice - that's clearly not a mistake that I'm likely to make ever again!

 

The supplied washers were another error on my part - I assumed that they needed to be passed over the bush - wrong again. I did, however, use them on the other side.

 

Finally... 70 degree solder... I've got some of that somewhere too, for the contacts. B*gger :( Though I msy need to tweak the quartering anyway at this rate.

 

My first port of call is going to be to attempt to make a replacement rod - for two reasons. Firstly, because if I can manage it, it'll be a valuable skill to develop and cheaper to boot. Secondly, and probably more importantly: Pride. I've cocked this up enough already, and having asked about replacement bits for my single Fairlie from the very helpful Pete & Jen at Backwoods, they're probably of the opinion by now that I can't construct a coherent sentence, let alone an etched chassis... and they may be right. Nevertheless, I'm going to bloody well fix this! :angry:

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I think unfortunately you've been hit with the crappy design of Backwoods chassis.

Is the front axle moving back and forwards along the length of the chassis? as I found this to be a very weak point and poor design in the Lyn chassis as there is just not enough bearing surface to hold it all from oscillating back and forth while in motion so it effects the quartering when in motion.

I struggled for hours with this until I eventually soldered bearings into the outer frame and did away with the compensation which cured it immediately.

Dont give up though keep at it as its not to hard to make some new rods, just temp solder them to a piece of scrap etch and file them up before unsoldering them.

I've already been through all this so I understand how you feel.

 

Nice job with the LR btw.

 

Darren.

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The track that I went into with the rover didn't look like it dropped off quite as sharply as it did!

 

There appears to be some very slight movement in the axle forwards and backwards, though I'm not sure if that's the problem yet. I'll wait until I've got the rods sorted before I make a decision either way on what to do about the compensation.

 

Any photos of Lyn to share?

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