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Building an old Toad (part 2)


Gingerbread

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Returning to the previous instalment, there's something worth mentioning (in case you've not read the comments):

Normal practice is for 90 degree bends to be bent towards the half-etch, but 180 degree bends to be bent away from the half-etch. In this kit, the V-hangers are bent 180 degrees towards the half-etch, thus passing inside the solebar, rather than outside it.

 

After fitting the brake gear, the next step that I tackled was the solebars.

 

I cut out the four plain solebars, leaving the half-etched outer solebars for now, cleaned them up, and reamed out the holes to fit fairly loosely over the top-hat bearings. I snipped off the four small steps from two of the solebars, then carefully put them on one side for use later (only two of them will be needed, the other two will probably escape to the floor anyway...).

 

I tinned both sides of each solebar, and the corresponding sides of the underframe, then reamed out the holes again, as some of the solder had run into them.

 

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Holding one pair of solebars firmly against the side of the underframe, with the top-hat bearings through the holes, I ran some solder paint along the joins near the point where they are held together, then applied a hot soldering iron. Not having the recommended asbestos fingers, I generally use a spring loaded pair of tweezers to hold them together - alternatively some small bulldog clips, and I've also seen ladies' hairclips suggested. This was repeated until the entire length is firmly fixed.

 

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Alternatively you can attach the solebars one at a time - each is easier and quicker, but you need to do twice as many, which is probably a nett loss.

 

The final (half-etched) solebars need much more care:

1) There's no longer any alignment aid from the top-hat bearings, so you will need to position and hold them yourself manually.

2) There are two rows of small tabs - to hold up the steps (two tabs) and the running board (five tabs). You need to be careful not to cut off these tabs when cutting from the etch, or cleaning up afterwards, then to fold them up at some point (so make sure you don't solder them in place now...)

3) There's a "right" and a "wrong" way round, which isn't immediately obvious - the end with the two tabs for the steps corresponds to the verandah, and the two holes at underframe end are guides to the non-verandah end of the body, so you want the step tab end of the solebar at the non-two-hole end of the underframe.

 

The basic process is the same - tin the surfaces, hold them together, add solder paint/flux, apply soldering iron, apart from the much-increased difficulty of holding it in the right place.

 

Then I bent up the lower tabs, and soldered the footboard in place. With my first toad I also solded the steps in place, but for the second one I am leaving the steps until later, so that they align correctly with the verandah door - i.e. after the verandah sides are in place.

 

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Next I tackled the sides of the body.

 

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I cut out the block of six pieces - two main sides, two inner overlays and two outer overlays. There are large tabs attached with holes for alignment - first time through I used a couple of top-hat bearings in through the holes to ensure correct alignment, second time I omitted this and merely checked by eye. Alternatively wire or drill shafts through the holes have been suggested by others in similar cases.

 

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After tinning all relevant surfaces, I folded up inner overlays onto the main sides, and soldered them in place - initially just with a few small tacks. Following the example of the photograph I am using for reference, I wanted to add the frame (at the opposite end to the verandah), which according to RWA was used for diagramming letters. Two alternatives are available - three-sided which appears better size, but very flimsy, and four sided which appears a little too large. I used three sided on the first model, four-sided on the second. So after soldering the inner side in place I carefully positioned these tiny frames onto the sides, added tiny dabs of solder paste, applied the soldering iron, and they stayed in place (none lost to the carpet - no doubt if there had been no spares available, one or two would have escaped).

 

I folded over the outer overlays, and tacked them in place. Then I snipped off the alignment tabs, and proceeded to run along all the edges and most of the interior bars, soldering the sides more firmly together.

 

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If you don't intend to fit the small frames, it's probably better to fold over all three levels and solder them together in one run.

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going well I find the small wooden clothes pegs sold for dolls houses / crafting work well at keeping bits together with a bag of 100 working out at 1.4p each ( saw some yesterday ) so you can afford to scorch a few

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Looking really good, I have always had a real soft spot for these outside framed brake vans, and have a couple of 4mm scale versions for Trefallion. When I was modelling 2mm scale many years ago I attempted to scratchbuild one in styrene, but it got consigned to the bin as I really wasn't happy with the result.

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Forgot to add that somewhere I have seen a really good photo of one of these vans, it was actually in a photo of a crash somewhere with Iron Mink spread about - it might be in the HMRS book on Iron Mink, next time I'm in the loft I'll see if I can find said book to check.

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Hello GingerB.

 

That does look like a nice kit and all credit must go to David E for producing some nice bits. Its just a shame they are priced a little too high for me.

 

Fantastic series of posts though, please keep them comming. As Nick says those little clothes pegs are very useful and cheap enough to chop them around to suit specific requirements. I have a packet in my toolbox, they are ideal for soldering...

 

Missy :)

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Thanks for the comments :)

 

Nick -

I have some plastic clothes pegs, which are useful when assembling with glue (I tend to use epoxy resin rather than superglue, so the joint has to be held for ten minutes or so), but I wouldn't like to risk them with the heat of a soldering iron nearby. I will look out for the wooden variety.

 

Ian -

I remember admiring your models earlier - similar vintage, even if we don't necessarily share the same livery (you will probably see some of my version of GWR Red sometime soon). I think the model is perhaps flattered by a bit of better-than-usual photography, and the next stages of construction didn't go quite so smoothly, but let's hope it all turns out well in the end.

I would probably have built (or attempted to build) them in styrene sheet if the etch hadn't been available, and I have a styrene outside framed wooden mink that will probably make an appearance here in due course.

I'd be interested to hear about that photo if/when you can locate it - I don't see anything in the "All About Iron Minks" booklet, but Nick (aka Buffalo) mentioned a couple of pictures in Russell's GWR Wagons, my copy of which has gone walkabout.

 

Missy -

Thanks for the compliments - there will be at least one more in this series shortly (Toad part 3), then a pause while I acquire the necessary bits to finish it (transfers, brake standard, etc), during which I will try to turn my hand to other subjects. Cattle wagons next, probably.

Yes, it's a nice kit, and as you say all credit to David E - it's not much more expensive than the more modern Association Toad kits, but I think they would be extinct (apart from departmental use) by your era, so a luxury for Highclere.

Wooden clothes pegs now added to my Christmas shopping list.

 

David

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I don't see it in the HMRS book either.

 

RWA figure 83 has a good side on and is from a photo dated 1900. It has the push rod brakes and grease axleboxes as you have modelled. No. 12009 and allocated Newport. RWA fig. 304 shows a steam crane putting the roof up a t Shrewsbury, but in the middle distance there is a good, but small view of one of these vehicles from the verandah end.

 

As Nick said Russell's A Pictorial Record of Great Western Wagons (what is this in short?) Fig 238 and 239 show such a vehicle in departmental use. The latter figure showing the non-verandah end.

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Richard

Thanks for the references - I am using RWA fig 83 as my primary reference (and the smaller version of the same picture in Atkins, in the "AA" chapter - though they disagree on the date...). I assume David Eveleigh used the same reference when he produced the kit - I think he mentioned somewhere that he later discovered that the brakes he modelled weren't typical. I hadn't spotted the other RWA example in fig 304.

 

I suggest "RW" for Russell's Pictorial Record of Great Western Wagons, which is the abbreviation used in Atkins. I need to locate (or replace) my missing copy.

 

David

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