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Great Central Dia.6 3-plank dropside (2).


Buckjumper

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...24 hours later the Araldite is fully cured.

 

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Compensation Units

 

With the axle guards securely in place, my attention now turned to the compensation units. A number of types are available, but I find the type with inside bearings supplied by WEP are unobtrusive and go together with a minimum of fuss; simply fold up and a couple of dabs with a hot iron is enough for the solder to work its way into the folds by capillary action. A small engineer's square ensures everything is fixed at 90 degrees.

 

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The bearings supplied (just) fit in the etched holes without the latter needing to be opened out, so that's nice and simple. A quick clean to neutralise the flux and the rocking units can be assembled by opening the holes to 0.9mm and pushing the supplied brass wire through, securing it in place by bending the ends to 90 degrees. Bob's your uncle.

 

Preparing the wheels

 

I carefully pull the wheels off the axles, and rub the backs on some 180 grit wet & dry in a circular motion to remove any casting pips and ensure the backs are flat and true. I then give the tyre fronts, treads, backs and axles a rub over with a Garryflex block (grey - medium grade), finally degreasing the wheels and axles with cellulose thinners before chemically blackening them.

 

There's often a lot of hand-wringing about this process, but really it's easier than falling off a log. I should say that chemically blackening is a misnomer - or should be - because that's not what we should be trying to achieve. How many prototype wheel treads are black? Exactly. What we should be aiming for is to tone down the bright shiny chrome steel of the wheels as supplied to a scale sheen appropriate for our models.

 

To do this I dilute Birchwood Casey Super Blue with water to a 1:9 ratio in a container and have some clean water in another container ready on the side. Lay out some paper towel and drop the axles into the solution leaving each one in there for 20 seconds. Then transfer the 'blackened' axle to the clean water and leave that for 20 seconds before fishing it out and drying it thoroughly on the paper. I then repeat the process with the wheels.

 

The combination of chemically and mechanically cleaning the steel, followed by brief immersion in a weak solution will darken the steel perfectly without flaking. If things are a little patchy, it's simply down to that area not being clean or grease-free, so repeat the process! I've recently seen concerns written about inserts theoretically plasticising in the solution, but in 17+ years of blackening wheels like this have encountered no such problems. Incidentally, loco wheels treads can be blacked as the process doesn't interfere with electrical pickup.

 

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I give the axles and wheels a quick once-over with a hair dryer then fit a brass mop into the mini drill and buff the wheels and axles until they shine with a scaled down sheen. Some people like to coat them with light oil, but I rarely bother as next the tyre faces and wheel backs need a blast with the black etch primer.

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  • RMweb Gold

I'll have to give this chemical blackening lark a go. I've always painted my wheels and axles with acid etch primer and then painted them with Humbrol Enamel. I then use a rubber mandril in a handpiece to remove any paint from the rolling surfaces. Interesting that the process doesn't interfere with conductivity. Ive never liked the shiny treads on my locos, sounds like this is the answer.

 

Dave

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What I do next to the wheels is a slight variation on your approach - but that's in the next entry ;)

 

If I needed to go back and blacken the treads on locos and stock that had already been built I'd apply the solution with a cotton bud and rinse off using clean, wet buds, and finally burnish a the brass mop in the mini drill. My only caution is that the active ingredient is selenium dioxide which is a poison and suspected carcinogen, so I always wear medical gloves when using the stuff.

 

A useful secondary benefit of the process means that the blackening chemical acts as a rust inhibitor on the steel wheels. I've mentioned elsewhere on this site before, but it's the best way to get a common passivation so that the steel wheels all corrode at the same rate in a deliberate and controllable manner rather than letting nature have its random and chaotic corrosive way with them.

 

There is also a tertiary benefit, but I'll also leave that to the next entry too!

 

There's a very useful thread by Ozzy on the use and types of blackening/blueing solutions in the forums here. My preferred poison is Birchwood Casey Super Blue.

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  • RMweb Gold

Thanks Adrian, really useful information and a very handy link The Birchwood Casey brew certainly seems to do its job, I can feel a little experimenting coming on!

 

best wishes

 

Dave

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FWIW, I posted Bob Alderman's method (he's the Guild TIO) on the forum last year here. He doesn't dip the metal in blackening solution, but rubs it on with a cotton bud. When using this method I still dilute as it stops the black flaking.

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