Dean Goods part 2 wheels, brakes and pickups!
I've standardised on Slaters wheels for all my stock, I'm sure there are better ones out there, but Slaters are easily available, come in most sizes and have a consistent profile. I have heard that some people have found them to be prone to rusting and oxidation, I must be lucky as I've had no problems so far! I like to blacken my wheels chemically and find that I get a better finish by polishing the wheels before I apply the blackening solution. Carrs Metal Black for steel was applied using a cotton wool bud and then washed off with water about a minute after application. I always wear latex gloves when using blackening solutions, there are some pretty dodgy chemicals involved! The blackened wheels are then polished with a soft cotton mop to give a nice even patina.
Wheels before and after Blackening
The jig axles were then removed from the chassis and replaced with the wheel/axle sets. I like to lubricate the axles at this stage and then spin each wheel to ensure that everything spins freely, before testing the chassis under power.
Wheels and axles in situ
Once I was happy that there were no tight spots and that the chassis rolled smoothly down a gentle incline, I fitted the coupling rods and repeated the process again checking for any tight spots. One of the advantages of the Slaters wheels, is that the axles have machined square ends, meaning that quartering the wheels is really simple to achieve. As all was in order and the wheels turned smoothly, I then fitted the motor/gearbox in position and tested under power on my rolling road. I used a combination Maxon can motor with an ABC gearbox http://www.abcgear.talktalk.net/ , which although expensive I've found give really good results.
Testing under power
Once everything had bedded down on the rolling road and I was happy with the running of the chassis, the wheels and axles were removed and the chassis drilled to take Slaters sprung plunger pickups. I used to use wire pickups rubbing on the back of the wheels in my 4mm days, but found they got dirty very quickly and needed a fair amount of adjustment. The sprung plunger type seem to work well, though its important you set them so that they don't exert too much pressure on the back of the wheels.
Holes drilled for pickups
Chassis with plunger pickups
The plunger pickups were glued in position using 5 minute epoxy resin, once this had cured the tags used to attatch the feed wires were fixed in position using the supplied brass nuts.
Plunger pickups fixed in position
The wheels were then put back in position and once again the chassis was checked for smooth running.
Wheels back in situ
If you read the earlier entry in my blog about the tender construction http://www.rmweb.co.uk/community/index.php?/blog/1131/entry-11444-dean-goods-2500-gal-tender-part-2/ for this loco, you'll know of my adversion to brake blocks made of a conductive material. The brakes were duplicated as before and poured in acrylic resin, which when set was cleaned up and drilled 0.8mm to take the the brass wire that would be used to set up the brake gear.
Duplication of brakes
0.8mm brass wire was cut over length and threaded through the chassis, brake hangers and pull rods, making sure that none of the components were stopping the wheels from turning. Particular attention was needed at the rear of the chassis where the pull rods go behind and in front of the wheels. It's also important at this stage that the brakes are set up with the compensation springs compressed, using a weight or in this case a large index finger! Once I was happy with the position, solder or epoxy resin was used to hold the components in place.
Brake assembly
Compressing compensation springs
Close up of chassis rear
Any excess locating wire was trimmed back and then the sand pipes were fitted, this sees the chassis more or less completed.
Completed chassis
I'm looking forward to making a start on the footplate and superstructure, hopefully it will start to look like a Dean Goods then!
Dave
- 10
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