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Lovely weather for duckboards


KH1

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blog-0959221001383927334.jpgVery dull and wet today so a perfect day for building duckboards - but how. Firstly, what out of? Plastic micro strip would be great but could turn out pretty expensive as each board needs 30cm of material. Brass no go for same reason. Card cheap but too bendy so it had to be wood really. Guess it is the obvious choice for something made of wood.

 

Now, how? I first thought about making up a jig but the chances of getting bits glued in would be very high and if had to wait for glue to dry each time before removing from jig it would take forever. Then I hit on a cunning plan. I drew up a template in PhotoShop, duplicated it a few times and printed a load out on a sheet of A4. A bit of double sided tape was then stuck over and the cross pieces laid on then the length ways bits glued on. Now, here is a little known fact about British duckboards - they come in two sizes, one with the length ways pieces widely spaced and then the other with the long bits placed to fit inside the first one to interlock - clever eh?

 

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Having worked out how to do it I found some sheet that I had hanging around which I though was balsa but turned out to be basswood. After several failed attempts to cut a long strip 1.7mm wide with a balsa stripper I had another brainwave. I cut a strip off the end 10.5mm wide and was then able to cut the little strips (all the same length), by pushing the piece into the stripper - far easier and remarkably I still have all my fingers.

 

After peeling a few off and staining them and my fingers separately yet another idea struck me and I stained the remaining ones while conveniently on the sheet. This had the added advantage of loosening the sticky tape so they came off far more easily.

 

blogentry-16008-0-62082500-1383926722_thumb.jpg here they are ready to go

 

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Here they are in the trench. Not the corrugated iron placed to disguise the baseboard joint.

 

blogentry-16008-0-09423800-1383926720_thumb.jpg And one outside the new dug out.

 

When I come to make more for the wagon loads I will get some proper balsa as will be easier to cut or even ready cut strips.

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Have just remembered something else I was going to say. This method could easily be used for fences or even ladders which might well come in handy as I have promised myself that my next project will be a Welsh slate quarry and they had some very long ladders indeed!

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Looks great!  I'm a great believer in computer-printed templates - they can save a lot of measuring.  Next step down the automation route, I suppose, will be 3D printing.  Just think: set it going one evening and the next morning you'll have n,000 sandbags or yards of duckboard, etc. :)

 

Mike

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But where would the fun be in that? Mind you, I am likely to be first in line for a reasonably priced one - I am keeping an eye on laser cutters as it is!

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Talk about reinventing the wheel! Apart from the duckboards, what are you guys doing about wagon loads?

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We haven't got very far with wagon loads yet, I think the latest plan is to get some shells turned and then resin cast them, for ammunition boxes we might get them 3d printed.

 

You must have a lot of patience making the duckboards up like that, that's why I got ours laser cut!

 

They weren't all that cheap though, but if you price the time saved I think it was worth it, its a lot less fiddly as well.

 

I think I may have to give your sandbag method a try, it looks very effective.

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Actually the sandbags were worse than the duckboards but I guess I haven't made as many yet. Have just bought a load of plasticard to have a go at ammo boxes as money getting a bit tight now so have to make as much as I can. Have another item on the go but will save that up for another blog.

 

Good luck with the sand bags. I now use a little roller (meant for smoothing wallpaper seams), to squidge out the DAS - the pasta machine didn't work out! Just don't make too many in one go as they need to stay soft so that you can make them flop into place.

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