Lovely weather for duckboards
Very dull and wet today so a perfect day for building duckboards - but how. Firstly, what out of? Plastic micro strip would be great but could turn out pretty expensive as each board needs 30cm of material. Brass no go for same reason. Card cheap but too bendy so it had to be wood really. Guess it is the obvious choice for something made of wood.
Now, how? I first thought about making up a jig but the chances of getting bits glued in would be very high and if had to wait for glue to dry each time before removing from jig it would take forever. Then I hit on a cunning plan. I drew up a template in PhotoShop, duplicated it a few times and printed a load out on a sheet of A4. A bit of double sided tape was then stuck over and the cross pieces laid on then the length ways bits glued on. Now, here is a little known fact about British duckboards - they come in two sizes, one with the length ways pieces widely spaced and then the other with the long bits placed to fit inside the first one to interlock - clever eh?
Having worked out how to do it I found some sheet that I had hanging around which I though was balsa but turned out to be basswood. After several failed attempts to cut a long strip 1.7mm wide with a balsa stripper I had another brainwave. I cut a strip off the end 10.5mm wide and was then able to cut the little strips (all the same length), by pushing the piece into the stripper - far easier and remarkably I still have all my fingers.
After peeling a few off and staining them and my fingers separately yet another idea struck me and I stained the remaining ones while conveniently on the sheet. This had the added advantage of loosening the sticky tape so they came off far more easily.
Here they are in the trench. Not the corrugated iron placed to disguise the baseboard joint.
And one outside the new dug out.
When I come to make more for the wagon loads I will get some proper balsa as will be easier to cut or even ready cut strips.
- 6
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