Jump to content
 
  • entries
    15
  • comments
    93
  • views
    14,868

DJLC Callington - Woodcutter


MinerChris

665 views

On the first day of my last roster break, a trip to Wickes resulted in a car load of hardwood strip, a couple of packets of brass woodscrews and a generous smattering of enthusiasm. I didn’t buy the plywood from a DIY Shed, I thought it would be more prudent to use 1/8” hardwood ply from an online model boat shop in Cornwall. My logic was that using ply destined to be partially submerged, even occasionally, may have a better chance of resisting warping than normal birch ply. Admittedly I would have liked to have seen the sheets before buying, but in the end I reasoned that with the quantity that I wanted (5, 3’x 1’ sheets,) the local model shop would probably have had to order this in anyway. In the end, a couple of sheet’s had some minor twisting, I’ll use one of these to form the ends of the storage case and the other was a spare sheet bought to discard.

 

The plywood was cut up using a Stanley knife, (fingers clear!) run along a steel edge clamped both on the top and bottom of the cut. Somehow I still managed not to cut a single edge without a chamfer that needed sanding off.

 

blogentry-15793-0-46459300-1538920500.jpg

 

Two weeks later, the start of two baseboards, and corresponding lighting rigs were fashioned. Lining this new baseboard up against the old layout, you can better appreciate about what an extra 6” will do for you.

 

blogentry-15793-0-44738500-1538919762_thumb.jpg

 

The alignment between the two boards is held with Station Road baseboard dowels, which rather nicely match the brass woodscrews. They are held together using M4 bolts and wingnuts, bushed with a 5mm brass tube (which on their own, would probably be good enough for alignment.) The lighting rig bolts onto the backscene, which was strengthened with more hardwood stripwood, and then the baseboard, again with M4 bolts - got from a proper hardware shop in Rothbury in Northumberland. I was worried that this might not be enough strength to lever against any load placed at the front of the rig, but it is a lot sturdier than it looks.

 

blogentry-15793-0-96133800-1538919791_thumb.jpg

 

The jobs ‘to do’ list has started to mount up already; trying to get the traintable fiddle yard made was on was on the list of things to have got done before I left back for work. While I’m away, I’m planning out the electrical layout, so that I know what connectors I’ll need and where they will need to go. I've also got to think of a clever way that I can attach a backscene that wraps around the sides neatly. I’ve shot myself in the foot on this one, trying to build a 900mm baseboard for a 600mm layout means that I’ve not got anywhere to attach a piece of curved sheet to! (does anyone have suggestions?)

 

blogentry-15793-0-95045800-1538919838_thumb.png

 

Best Regards.

 

Chris.

  • Like 4

3 Comments


Recommended Comments

  • RMweb Premium

Chris

 

my own DJLC layout is 900mm long I have concluded that adding a scenic break @ 600mm and  curving the photo/pictures into  the back scene should work ( well it did with Line No20 )

 

Nickpost-1480-0-91550500-1461665064.jpg

Link to comment

Thank you Nick, that's pretty much what I'm proposing. I don't suppose you could show the woodworking of your partition for me?

 

My latest thinking is that I'm probably going to have to stand a piece of 1/8 plywood up vertically using some metal L brackets drilled & attached into the baseboard surface. Then attach a longer piece of 0.5mm ply to this with the requisite curves in the corners.

 

Chris.

Link to comment
  • RMweb Premium

Chris

 

Line No20 is built  in a APA box so no issues with stability

 

 

my present thinking is cut the width backing  piece as a finger joint into the back scene board  possibly with fingers into the baseboard, however I need to check if I do the same at the front the "stage front/fascia" does not violate the rules    :dontknow: however at the present time is restricted and I have promised several members via Jerry SDJR brake Van bodies    :fool:   which are No1 in the

priority list 

 

 

However depending on what you use for the back scene it may not need supporting at the corner 

 

Nick

Link to comment

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
×
×
  • Create New...