Frankenpannier II
Following discussions on the previous entry I reasoned to construct a cab before making a decision about the tanks being close enough to the right size or completely unusable. I also went looking for a suitable engine in RCTS i.e. one that would have the potential to be on the lines of the ex. B&HER, on which more another time. The 645 and 655 class were originally Wolverhampton engines and most of them stayed 'North'. From locomotive allocations I've got 769 and 1804 at Bristol, which is a close to the B&HER as I can get. 1801 and 2701 were at Severn Tunnel Jcn. Of these the Severn Tunnel Jcn. engines were the first to have panniers but not until 1920. 1804 didn't receive them until 1926 - a little late for me - but 769 was adorned such at the end of 1922. That's in my post WWI to start of grouping modelling period and hopefully avoids me going full scratch build to create a saddle tank! According to RCTS 769 also had top feed at some point. Arrgh: I already filed this off the tanks I've got left over from the Farish body I've now discarded most off.
Looking at plenty of drawings and pictures of the cab the first thing that struck me was that compared to the cabs on engines in the Churchward era the side profile of the cabs is very much different. I made up a new file for the milling machine and after much head scratching to work out why I wasn't getting sensible output from the stepper motors I eventually got some new cab side sheets cut out. For some reason the tool list in my CAM software had replaced itself and I was trying to run at a feed of 15000mm/min, something the motors just won't keep up with, rather than around 120. This should have been really obvious when reading the .nc file, but I also had a duff version of the file I was comparing to with speeds that would also cause a huge number of skipped steps. I cut and filed up a cab front, soldered in position, and cut another large chunk of the Farish body away (the portion inside the cab and bunker) so that it could all fit together. The cab spectacles are probably a little undersize. I haven't found a definitive dimension and it's much easier to make them larger than try and put some metal back!
The chimney - which was the incorrect tapered type - has been removed and the tanks lowered. This means that at present the body no longer fits on the chassis; the motor mount fouls the inside top of the tanks. Comparing with pictures the raised firebox on the 57xx was new with pannier tanks for that time. It was off with the safety valve cover, which didn't survive being centre popped out of the fixing hole, and more filing to get the firebox closer to flush.
I am starting to wonder if the tank top with the plate over the tanks is representative of pannier tanks of the early 1920s. I've also filed back the cover for the lubricating? pipework into the smokebox and the tank vents. Oh, to find an above view. Maybe it is better to carry on in ignorance? I'll need to do a new smokebox door in time regardless because the moulded one is too flat, and quite possibly should be the earlier style with a dished front and a circular rim/border.
Whilst I continue to search in books (I've gone through several likely tomes off my shelves without finding anything yet) there are plenty of other things that this engine will need. One such prominent item is the bunker. I followed some dimensions from drawings but couldn't reconcile the width with pictures. I'm absolutely convinced that the bunker at it's narrowest is as wide as the cab and the flares protrude beyond that profile even though the dimensioned drawing of a bunker I was looking at, presumably for the original bunker size, has a width much less. Did they get wider with time? They definitely got larger in other respects. I hope that I don't need to remake this narrower later on.
I made the bunker from etch waste. I always save the edge pieces. The lower portion was made first with two parallel bends made in a precision vice, carefully measured to be the correct separation to create a bunker the same width as the cab. The sides were made overlong and then made to length after bending. The flare was made, again held in the vice, by gripping with smooth jawed pliers around a 3.5mm drill bit to create the large radius curve. I've not made such a shape before and had read that the corners a tricky many times. I concur they are interesting for all the reasons I've read about. I cut a front and fixed it in place to make a rectangular tube and soldered it onto the footplate in the correct place. The extension was made in a similar way but bent with an increased corner radius and width to match the size of the flared bunker top. Copious amounts of solder were added here - something that's easy to do with multicore - to allow for material to file back and hide any small gaps, especially on the aforementioned corners where there are some tears from forming the flare. The sides are trimmed to length and shaped after fixing.
The cut out visible in the cab front is to clear the worm gear, which just protrudes into the cab but should be hidden well enough by the backhead.
A couple more pictures of the current status. Rat tale files have been used to clean up the excess solder and finish the corner shape. Whilst I'm still looking for that photograph that shows the tank tops there are still plenty more jobs around the footplate to be getting on with, and I need to create a new motor mount to allow the lowered tanks to fit over the chassis.
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