Pug improvements
This Dapol pug was one of the first models I bought after returning to the hobby in the mid 1990s. Living in the Netherlands at the time, my purchases were confined to occasional visits to the UK or those few Dutch retailers who sometimes had British stock for sale. This model, if I'm remembering rightly, was bought at one of the big Eurospoor model shows in Utrecht, for the princely sum of 115 Guilders, from the stand of "De Spoorzoeker". This friendly Dutchman (Harry, if I'm also remembering rightly) had a very well-stocked shop in Borkel, near the Belgium border, which I visited on subsequent occasions, mainly because he always has good stocks of Hornby.
Alas, the pug was a terrible runner! I don't think it ever made it around my layout without stalling at every bit of pointwork or mildly dirty track. It ended up getting a test run every few years but to no discernible improvement!
I know these Dapol models are not regarded as particularly good runners, but this week I decided to take a more methodical look at the problem and see what could be done, without going to the time and expanse of a new brass chassis.
Some disassembly showed that the basic chassis is perfectly free-running, so it ought to have a chance of running reasonably well. So why was it so temperamental? Testing revealed that while pickup from the rear axles was reliable, there was almost none to speak of from the front wheelsets. In addition, the back to backs were found to be very tight, such that it wouldn't run through a Peco double slip without bumping over the crossings.
Suitably motivated, I decide to tackle these issues.
The back-to-backs were adjusted first, using the high-tech approach of gently levering the wheels out with the flat part of a screwdriver, a tiny step at a time. I was surprised at how far I had to shift them before the Pug traversed the slip without bumping. Since I also use shims to tighten my Peco flangeways, the wheels were eased out even more . This done, the Pug could be pushed through slips, crossings and points without resistance.
I then took a careful look at the supplied pickups. These are very flimsy fixtures which might work if properly adjusted. The problem is that once the wheels are in place, the pickups are all but inaccessible. I tried cleaning and re-bending them, but nothing improved the pickup from the front wheels. I therefore decided to fashion a new set of pickups for all four wheels, as shown here:
The problem here is that there's very little room to work, due to the minimal clearance between the keeper plate and the tops of the rails. I therefore had to get a bit creative. Areas adjacent to the wheels were carved away to allow the pickups to bear onto the treads without touching the rails (not a problem on plain track, but an instant short circuit through points and crossings, for obvious reasons). PCB pads were fixed to the keeper plate and 0.35mm Phosphor-bronze wire used to form both the pickups, and the extensions which take the current to the pads at the rear of the chassis, and then up to the motor terminals. Unfortunately, the clearances were still too tight. I therefore opted to melt the extensions into the keeper plate, touching them with an iron until they sank into the plastic and allowed that vital fraction of a mm which then permitted the main pickups to be arranged within the available room. I retained the original pickups and wiring as a belt-and-braces approach.
Also visible in this shot are areas of the cylinder cover which have been trimmed back slightly to provide for the crosshead movement, now that the wheel spacing is wider.
The effect of these two tweaks, the back-to-backs and the pickups, is an immediate and pleasing improvement in slow speed running, with the pug now proving fully capable of slow running and being stall-free across all pointwork. It's still somewhat noisy compared to a Hornby Peckett and can't be got down to an absolute crawl, but it's still not a bad showing given its age, and the less than brilliant reputation of these mechanisms.
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