Scrap Tank - coupling rods
Having drilled the rods (15 thou nickel silver) at an earlier stage, I then shaped them while still soldered together. For this I stuck on the template with double-sided tape, cut roughly to shape with the piercing saw, then began a reasonably laborious process of filing to shape. Always being very careful not to remove too much material! I find the most useful files for this are a triangular one (to get into sharp corners) and a flat one with one "blind" edge. I held them in the vice for doing this (sorry, no photos of the work in progress).
This shows the finished rods separated. If I'm brave enough, I might thin them down a little bit more at a later date.
Then came the process of trying them on the wheels, and opening out the holes a tiny bit at a time (I used a smoothing broach). In fact one of the rods was inexplicably binding, and eventually I tracked the problem down to one of the wheels being wonky on its stub axle. I probably damaged it at some points when putting it in or out of a chassis (I did use this set of wheels previously in some experiments with a Barney 0-6-0 chassis). I managed to straighten it a bit by holding it in the lathe chuck and pressing a tube up against it with the tailstock, avoiding the crankpin. After that, the chassis will roll up and down under gravity with both rods held temporarily in place, although the wobbly wheel means I can't put the (temporary) retaining washer on too tightly. The sensible solution would be to purchase a new non-wonky wheel, but I'm loath to do this as wheels are not cheap...
Below you see me trying out the motor. It goes along, although the dodgy wire connection to the motor is not helping. I still need to experiment a bit to get the optimum positioning of the motor, I think.
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