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LSWR corridor third - assembly of body


Barry Ten

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Having tackled the sides, now comes the time to assemble them into a body. First we need a couple of ends. These are an excellent design and very easy to make, being just a single etch which then folds up into a self-locating component for both the chassis and the sides.

 

Here's one such end (they're handed, so need to be at the right end of the coach!) with two nuts soldered in place as was also done with the bogie mounts. One very nice bit of design is two small

tabs which fold down either side of the base plate, which in turn locate into slots in the turn-under at the base of the coach side.

 

lswr20.jpg.7d7d566d12f2673869dec1fa79404fd2.jpg

 

These tabs help align the ends and sides very nicely:

 

lswr21.jpg.0ddeb265b5552c5a35391bf2437b02f5.jpg

 

Ignore the fact that I've tinned the underside of the base plate: a mistake on my part and not needed.

 

Now to begin soldering the whole lot together. There's no getting around the fact that this is slightly fiddly but there's no limit on the number of tries you can have - the worst that happens is that you clean off the solder and have another go. I find that these locating tabs are a good place to start, so with the side and end held in alignment (I go by eye, rather than using a jig) I tack solder the tab, If this is looking good, I then apply another tack at the cant-rail level, before finishing off with a strengthening fillet of solder all the way down the join.

 

With these coaches, the ends have to tuck between the sides - other kits may vary.

 

Here's a soldered side and end:

 

lswr22.jpg.fa6baa7491dc7f3759ab299aebe2f95f.jpg

 

Now repeat for the rest of the coach. There are several possibilities here: you could solder up a pair of side-ends and then solder them together, or an end-side-end to which a side is then fixed. I've no idea which is best, but for these kits I've had no problem making a side-end-side, and then soldering the other end in last. Check for squareness and parallel-ness as you go, but you should be fine - I found that they were a breeze, probably due to those clever alignment tabs.

 

It's very satisfying to complete the body - suddenly what were a bunch of flat, flimsy bits of brass have structural integrity and are beginning to look vaguely like a coach! Happy days!

 

lswr23.jpg.5628c6730e3a7cf489e75110bb1a4a4c.jpg

 

In the above pic, the method of mounting the body to the chasis should be apparent. Bolts go up through the slots in the chassis, into the retained nuts in the base plates at either end of the body. Comet use an identical system and it works well since the mounting points are usually in the toilets or vestibules, well out of the way of any interior stuff you might want to add. The ionly snag I found with the Roxey arrangement, and it's a minor one, is that the slots in the chassis all needed elongating out toward the buffers.

 

Now the body can be test-mounted to the chassis. During the chassis assembly, a few tabs and castings will have protruded up above the solebar level and may interfere with a good, snug fit of the body, so these need to be filed back to a level surface.

 

I haven't yet bolted the body on in this shot, but I couldn't resist seeing how the corridor third will look within the formation.

 

lswr24.jpg.721b749ca4a8f6dc2b38b5e5fd2a0c8d.jpg

 

Again, I hope this has been useful and I look forward to cracking on with the remaining tasks.

 

Cheers!

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24 Comments


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Thanks for another clear explanation, great for building confidence to have a go

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Well, all this inspired me to get out, what must be an early brass version, of the 44' Full Brake.  So after studying the instructions carefully, I managed to b####r up one of the sides bending it to shape*# got bored of my repeated failed attempts to solder on the droplights, packed up and am drinking tea and reading RMweb.

 

* using a set of metalsmith bending bars!

 

# the second side is perfect btw :)

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PS: have any of your kits got bend down tabs on the droplights to hold glazing strips?  I've not seen these before on the two previous Roxey kits I've killed, so was wondering if it was an early idea that was dropped ?

 

Might just super glue in the droplights and vents, then take it outside and solder them up.

 

Cheers

 

Edited by Tim Dubya
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2 minutes ago, Tim Dubya said:

PS: have any of your kits got bend down tabs on the droplights to hold glassing strips.  I've not seen these before so was wondering if it was an early idea that was dropped?

 

Might just super glue in the droplights and vents, then take it outside and solder them up.

 

Thank you for inspiring me to have a go, more tomorrow.

 

Not on these ones, no - and I don't think the Comet ones had anything like that on them. 

 

I know the purists won't like it, but I'd say there's a reasonable case for glueing the vents and droplights, as glueing allows more adjustment of the position. Once

it's primed and painted, they're not going to come loose without some persuasion!

 

Is that side of yours b*****red up beyond redemption?

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You're right about the glue.  I've resurrected the first side and cyano'd in the drop lights and taped them up for soldering tomorrow (or not).

 

Vents are being glued in, I remember my first Roxey kit (mind you this is only number 3).

 

I've cut the tabs off the droplights, I'm going to experiment with microscope cover slides for glazing.

 

Cheers

IMG_20200716_174840743.jpg

IMG_20200716_175318696.jpg

Edited by Tim Dubya
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I've not seen droplights like that before (but then again, I've not built many brands of kit) What make is that 40' brake, Tim? It looks nice.

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It's a Roxey LSWR 44ft Full Brake.  I 'won' it on eBay years ago (and found a note in it yesterday saying "parts missing £5".  Thing is everything looks like it's there, I guess I'll find out later) 

 

I think it's an earlier kit as the bogies are all white metal, none of this fancy etched brass for me, although I don't mind wm bogies in general. 

 

Less windows are the better too, after today's experience ;)

 

https://www.roxeymouldings.co.uk/product/90/4c05-lswr-44ft-full-brake/

 

Edited by Tim Dubya
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"At least one seemed to appear on every LSWR train!”

 

Dave has spoken.

 

Cheers

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It'd be rude not to!

 

While I'm at it I think I'll order the matching brake for this set as well.

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3 hours ago, Tim Dubya said:

You're right about the glue.  I've resurrected the first side and cyano'd in the drop lights and taped them up for soldering tomorrow (or not).

 

 

 

 

Cyano and solder - that's a VERY bad idea, the fumes evolved are not exactly good for you!

 

Jon

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9 minutes ago, jonhall said:

 

Cyano and solder - that's a VERY bad idea, the fumes evolved are not exactly good for you!

 

Jon

 

Thanks, I will take it outside if I go down that route.   I think I'll just stick and re-enforce with a smear of poxy if necessary.

 

Cheers

Edited by Tim Dubya
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22 minutes ago, jonhall said:

 

Cyano and solder - that's a VERY bad idea, the fumes evolved are not exactly good for you!

 

Jon

 

I presumed that's why Tim said he'd do it outside!

 

I've inadvertently heated up cyano once or twice and err... (checks pulse) I'm still here! Probably not a good thing to do too many times though.

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1 hour ago, Barry Ten said:

It'd be rude not to!

 

While I'm at it I think I'll order the matching brake for this set as well.

 

Oh, just out of interest to see if this has been redesigned (thinking droplights), here's mine straight outta da box:

 

PSX_20200716_122101.jpg

IMG_20200716_124416455.jpg

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Yep two per vent, unlike the Roxey Maunsell rebuilds which have one.  I'm so glad Hornby released them!

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Well this is nice to see.  I built a 5 coach rake of LSWR non corridor stock several years a go for a friend.  I did them in, IIRC, 1912 chocolate and salmon livery.  A challenging project but they got done...eventually:

 

P1010008.JPG.86cefa61373c82885bb484d165dec375.JPG

 

I mixed the salmon myself and made the lining transfers - aaarghhh!

 

Just one example.  All I can say is "I'm glad to see the back of them."

 

BTW, using CA to attach fiddly details is not a crime in my book.

 

John

Edited by brossard
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7 hours ago, brossard said:

 

BTW, using CA to attach fiddly details is not a crime in my book.

 

 

After the soldering has finished I absolutely agree.

 

9 hours ago, Barry Ten said:

 

I presumed that's why Tim said he'd do it outside!

 

I've inadvertently heated up cyano once or twice and err... (checks pulse) I'm still here! Probably not a good thing to do too many times though.

 

Tim didn't actually say that until after my post, and I had the impression he is a relatively novice etched brass builder, so I thought the evolved fumes ought to be mentioned .

 

So have I, but I think there is a difference between accidentally doing it, and it being part of the plan! 

 

Jon

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11 hours ago, brossard said:

Well this is nice to see.  I built a 5 coach rake of LSWR non corridor stock several years a go for a friend.  I did them in, IIRC, 1912 chocolate and salmon livery.  A challenging project but they got done...eventually:

 

P1010008.JPG.86cefa61373c82885bb484d165dec375.JPG

 

I mixed the salmon myself and made the lining transfers - aaarghhh!

 

Just one example.  All I can say is "I'm glad to see the back of them."

 

BTW, using CA to attach fiddly details is not a crime in my book.

 

John

 

That looks very good to me, John. I was in two minds about going all the way back to the salmon and chocolate livery, very tempting but they'd have been a bit out of period (even by my standards). Did you draw and print the lining transfers yourself?

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Hi Barry, my friend bought a Hornby T9 in the pre group LSWR livery and then decided he wanted coaches to go with it.  He bought the kits and then asked for volunteers.  Like an idiot, I put my hand up.  :senile:The build was straightforward enough as I'm sure you are finding but the livery was a challenge.

 

I drew the lining with Powerpoint using a scan of the sides as a guide.  I had to use clear transfer film because white backed would require matching the colour.

 

It all adds to the experience base but I wouldn't do it again.

 

To top it all off, I am told that the T9 isn't man enough to pull them, despite traction tyres.  :taunt:

 

John

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Slightly tangential, but the T9s will pull quite nicely if they're properly adjusted. Some of them had a problem where the bogie spring was bearing against the footplate and lifting some of the weight off the main drivers. The cure was to remove the bogie and cut/file a small rebate into the underside of the footplate. I had to do this on one of mine to get it to haul anything, whereas the other two were OK.

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I daresay you are right but after handing the coaches over, I had nothing further to do with the loco and train.  I resigned from the club for about 3 years and then rejoined about a year ago.

 

I forwarded your advice to the T9 owner.

 

John

Edited by brossard
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For the sake of clarity, I think it's the bogie retaining pin which the spring sits over that's the problem - it's a tiny bit too long (or hasn't been trimmed off properly) so that it juts above the frames and contacts the bottom of the footplate. There was a fair bit of discussion on Rmweb when the T9 came out, and it seemed very dependent on the batch of models, rather than being  a design flaw across all of them. If your colleague has taken the chassis off a T9, the problem/solution should be pretty evident.

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Thanks Barry, he replied to say he would have a look over the weekend.  Again, I forwarded your comments.

 

John

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