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Wheal Oliver Clay Works


TomJ

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The clay works has started to take shape so I thought it was time to post some pictures and show what I've been upto. Firstly apologies for the quality of the photos - the computer and the camera have chosen not to talk to each other :angry: so I've taken some pics on the iPhone to hopefully explain my ramblings!!

 

The main layout is being built in the loft but as most of my modelling time is in the evening when the baby is asleep access is obviously not ideal (as my wife says 'you wake him, you take him':laugh: ) so I've decided to build this as a standalone module that will be screwed down to the layout when complete. The basic construction is very conventional and dull, 6mm ply with bracing on the back and sides (might not seen enough at the moment but since it will be attached to the main baseboard I think it will do) 32inchs x 9inch. The bonus of this means I can work on it on the dining room table and can turn it upside down, round etc to work on it. The track is all Peco code 55 with small radius points operated by Peco motors under the board. Wiring is conventional DC with a couple of isolating sections to help operating. Even with only four points there seems to be miles of wiring to snag and get twisted!!! As much of the new N gauge stuff is DCC ready I may well go down this alley later - but at the moment I'll stick to what I (barely) know. So far all the track is laid and wired and the first go at ballasting is done. Of course at this stage things get waylaid by 'playing trains'. I've got some of the buildings already built so I've put them on and posed a few trains to show what I've done.

 

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This is trying to recreate the Ponts Mill trains that have been a big inspiration. The photos showed a 08 propelling a few wagons up the branch with a brake van, if you change the loco for a pannier tank the picture isn't much changed from the steam era, which is what really made Cornish Clay in the 80s appeal to me. The correct wagons aren't avaliable in N but apparently PGA wagons were used on the Carbis branch when the Tiger wagon was unavaliable so thats what I've done, I need to add the tarpalins. The brake van is an old minitrix I found in my 'bits box' which I repainted and rewheeled.

 

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The local shunter (an excuse to buy a Farish 04) positions a polybulk for loading. This is an N gauge society kit but quite why a 'Grainflow' wagon instead of the usual china clay one is being used I can't explain.

 

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Classic Cornish traction as a 37 leaves the works with a rake of 'hoods' for Fowey. When operating I may 'ban' the 37s from the works to make for more interesting shunting

 

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The 08 positions hoods for loading. This part of the works is inspired by Wenford Bridge. Some of the trackwork (not the points or very curved bits) will be filled in as was common at many clay works. The hoods are a Parkwood kit from the N gauge society. The hoods themselves are not included, so the first batch were made from foil and the second from masking tape. I think the latter looks better so I may convert the others. The colours are from the railmatch range but look far too bright, I'll see what they look like toned down and weathered. I'm well aware they lack buffers - just trying to work out how to safely enlarge the holes to take the Parkside Dundas buffers!

 

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The slurry tank is from the Farish RTP range and the oil tanks are a ratio kit. Unfortunately I can't find a kit or suitable 'bash' for any slurry wagons (the Dapol Silver Bullets are too modern) so this will be a work in progress. Many of the older coal fired dries were converted to oil fired. I've not seen any evidence that they recieved oil by rail but St Blazey recieved short rakes of TTAs for fuel so maybe one or two made it further up the branch.....

 

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View of the far end showing the bagged clay loading point, inspired again by Ponts Mill. The canopy should reach over the tracks but I thought this was a recipe for disaster with shunting and the points!!

 

So a quick overview of the works. I need to finish the buildings and attach them to the ground then work on the scenics. Its been great fun building a small module, I almost wish I could make this a portable microlayout, but then I'd have to build something else for the layout!!

 

Please fell free to comment, criticise or ask any questions.

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A few criticisms/suggestions (picky ones, because I'm a clay geek):

 

-I've noticed the linhay doors have no lintels! These were usually timber, sometimes concrete, sometimes brick, and a bare few steel and segmented granite. A lintel over each door will help "finish" the structure. There are a number of ways to do this on a "finished" model, but probably the easiest is just by simply gluing some thin styrene strip in place above each door to represent the timber lintel.

 

-Also consider adding guttering and downpipes. Clay kilns had really large roof surfaces, and required quite a hefty drainage system.

 

-The trackwork looks a little bit clogged up with ballast, on the sleepers etc. It's also patchy, deep in places, light in others. Good choice of colour however. Consider going over it with a flat screwdriver, to chisel the ballast off the tops of the sleepers, then build up any areas that are a bit thin. This should even it out.

 

-The track immediately in front of a linhay should really be set in concrete. The only exception to this is if your layout is set quite early on, for example 1930s/40s. Plaster and fillers of various types can be used, even wood filler. The resulting effect from having set the tracks in concrete is usually very realistic.

 

-The corrugated roofing appears to have no sheet overlaps. I know this seems trivial but it really does make all the difference. Overlaps should be set at approximately 6.5 foot intervals. The best way to achieve this is to simply cut the corrugated material into 13mm wide strips, and then use thin strip at the bottom of each strip of corrugated to give it a slight angle, as if it were overlapping a sheet underneath it.

 

-The tracks look a little close to the kiln building. The loading edge was often a few feet away from the wagon, with planks being used to bridge the gap for wheelbarrows. Modern hydraulic front end loaders have plenty of reach. Some sites had portable conveyor belt loaders. So no need for the kind of tiny gaps at train stations.

 

-You've modelled the buildings in half relief, but personally I would've used a bit more of the foreground space by modelling the kiln in full scale width. In N scale this works out as around 90mm wide. This allows for the prototypical positioning of chimneys and furnace rooms.

 

-You're probably already aware of this but clay kilns were almost always built into a hillside or slope of some sort. Because of the fact that you've modelled your kiln in half relief, the backscene is very close to the foreground, so you've lost a sense of depth there, because the overall scene just terminates at a wall, where otherwise it would've been a gentle slope.

 

-Your silo is not too unprototypical, these types have been used in the past for fine clay, such as clay from a mechanical mill. These were fed by pneumatics, augers, and bucket conveyors. Usually underneath it would be a big bulk powder bag on a pallet, with a loading tube aimed into it. The loading points for clay slurry however were basically a pipe on a gantry, with a big valve, a loader's shelter, and a flexible rubber tube. The actual slurry tanks were large, tall, floor mounted vertical tanks. These required some pretty hefty pumping equipment due to the clay thickness.

 

-As for the oil, to the absolute best of my knowledge I don't think there has ever been oil delivered by rail to a dryer. Oil fired mechanical dryers recieved a restock of oil from a tanker lorry, and were kept topped up. These were a bit larger than the type you have on your layout. Usually horizontal, but sometimes vertical tanks of about 6 feet diameter, 25/30 feet in length, usually in a pair. These were usually sited a "safe distance" from the dryer building.

 

-Looking at your model I'd say you would've been better off with one length of kiln building, rather than two short buildings joined. The only reason I say this is because 200 feet is basically a minimum length for most kilns in Cornwall. The few that are much smaller are really really old, or just simply not rail connected.

 

That's about all I can think of at the moment. Apart from that, nice little concept, good overall sizes, buildings all look the right height, etc. I hope this helps anyway.

 

Best,

Scott.

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