Said in best Victor Meldrew voice, as the first bogies is now 95% complete and all appears to work as intended!
The sideframes aren't glued in place yet, merely held in place by the spring pressure and the location of the axleboxes/equalising beams, but it performed successfully in a few hand propelled tests last night. I can run the bogie over an obstruction of 1.5-2mm, with all other wheels remaining in contact with the ground as demonstrated in these pics:
The bottle of flux was just rested on the pivot of the bogie to provide an approximation of the weight that the bogie will carry under the loco. I balanced it as best I could, and it shows that the bogies sits pretty level:
The assembly has highlighted a few design issues that I would change if I were to do this again, principally that now the torque reaction arms are in place I can't remove the traction motors. On the plus side, however, this means that I don't have to rely on the axlebox retainers in the kit to keep the axles in place if the loco is picked up. The torque reaction arms consist of a link made from 0.7mm wire, which is soldered into a hole in the motor unit frame for rigidity. The other end runs in an elongated slot, to allow the motor to move up and down, but not rotate under power, shown below:
This pic also shows ride height adjusting screws, which will bear on the plates affixed to the underside of the chassis and the modifications made to raise the pivot plate up, mostly consisting of a block of brass milled to the necessary dimensions. The projections from the cross member are the locators for the brake gear, the fitting of which will be one of the next jobs.
An overview of the progress so far:
It's really starting to look like a 37 bogie! There's still plenty to do, the motors need to be wired up, I need to devise and rig some pickups, the cross-members need to be glued to the cosmetic frames, which also need to be glued to the etched bogie frame. Amongst other things! I'm pleased that I'm finally going to make one of my elastic deadlines now - this bogie will be sufficiently complete to be displayed at the S7 Society meet at Mark on the 8th October (non-members are welcome, I believe).
It's going to be an interesting loco to drive once complete. There's no braking effect from the drivetrain, so coupled with the weight of the loco, which will need to be reasonable to get the suspension performing well, it'll have plenty of inertia once the power is cut. Perhaps I'll only run it on layout with reinforced buffer stops to begin with!
More later in the week, hopefully.
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