I have already converted to dcc using a TCS M1 decoder which fits nicely in the roof to the front of the pantograph with room to spare.
Having checked that the engine was put back together correctly i have come to the conclusion that i may have distorted one or both sides of the chasis while filing away the two parts over the brushes.
There is a little play at one side of the motor. the chasis not coming together perfectly.
I will have to take more care with the next one.
Aside from the noise from the vibration the conversion using this method was fine.