Jump to content
 

Scratch building in brass an 0-4-0 shunter.


Recommended Posts

This is my first go at scratch building a 7mm loco in brass, I found a drawing in an old copy of Railway Modeller magazine and it just said build me!

 

 post-23125-0-30233300-1458237891.jpg

 

I started a few years ago by making the frames.

 

post-23125-0-96072200-1458238006_thumb.jpg

 

After dragging it out of the cupboard when I decided to finish building my layout Wheeldon Mill an industrial layout ( I only have one other working loco! not very interesting operation for the veiwer or operator ) I decided to extract my digit and get on with it, next came the cylinders, slide bars, support brackets and axle bearings, I must say at this point, I do not have any machine tools so all my work is done by hand.

 

post-23125-0-12259500-1458238531.jpg

 

I will leave it at that for now, cheers, Pete.

Link to post
Share on other sites

I cut out the slide bar support brackets from sheet then soldered strip round the outside to give the impression of being a casting.

 

post-23125-0-70543200-1458245689.jpg

 

post-23125-0-52122200-1458245758.jpg

 

post-23125-0-03198100-1458245804_thumb.jpg

 

I assembled the cylinders and fitted the slidebars.

 

 

 

From this angle the method of compensation for the front wheels can be seen, being an 0-4-0 it needs all the help to keep all four wheels on the track for good current pick up.

 

post-23125-0-30893500-1458246130.jpg

 

Here the supports are fitted to the slide bars.

 

post-23125-0-51399100-1458246279.jpg

 

I made the coupling rods, connecting rods and crossheads next.

 

post-23125-0-94137800-1458246549.jpg

 

I will carry on with the build later, thanks for watching, Pete.

 

Link to post
Share on other sites

Nice to see some scratchbuilding.Are the cylinder to far apart? the connecting rods are or seem to be at an angle.

Yes I know, unfortunately when I assembled the cylinders to the frames I made too big an allowance for clearance between the crossheads and coupling rods, I had already soldered everything up and I couldn,t be ar&*d to dismantle it again, when the body is on and viewed from the side it isn,t so obvious.

Link to post
Share on other sites

After making the cylinders I thought it might be a good idea to make something to stop it with so I made the brakes, as it is a scratchbuild I wanted to make them myself but I didn,t believe I could make 4 identical shoes, while at an exhibition I watched a chap make some small parts with epoxy resin, so first job, make a pattern out of plasticard.

 

post-23125-0-01457000-1458331192.jpg

 

I made the mould with kitchen mastic, I had to have a couple of attempts before getting it right.

 

post-23125-0-99016300-1458331360.jpg

 

post-23125-0-01956800-1458331409.jpg

 

I made the brake hangers out of brass.

 

post-23125-0-24847700-1458331551.jpg

 

And withe the cast brake shoes.

 

post-23125-0-93180000-1458331660.jpg

 

Fitted to the chassis.

 

post-23125-0-24109000-1458331755.jpg

 

Thats it for now, cheers, Pete.

Link to post
Share on other sites

  • RMweb Premium

Can you please tell me what issue of RM has this plan?  Regards, John Hutnick

Looks like a much better drawing than some 4mm Barclay drawings in a recent (last year) issue of RM.

 

This is emerging as a gye bonnie wee pug...!

 

Dava

Link to post
Share on other sites

I made the cross beam and coupling beams for the hand brake, very fiddly unfortunately during soldering up the hand brake threaded rod twisted but it took such a long winded time to get that far I couldn,t bring myself to dismantling it to straighten it up, hopefully it shouldn,t be to noticable.

 

post-23125-0-88672000-1458558296.jpg

 

post-23125-0-06005100-1458558346.jpg

 

post-23125-0-03834800-1458558408.jpg

 

post-23125-0-78750400-1458558446.jpg

 

I fitted the sand pipes front and rear, then found a photo that showed the front ones much more clearly and realised I had fitted the front ones the wrong side of the wheel, I wasn,t happy with how they looked before but it wasn,t a big job to sort them out.

 

post-23125-0-90616900-1458558674.jpg

 

post-23125-0-44751700-1458558703.jpg

 

I painted them with car matt black airosol over grey primer, forgive the bolt it was just a handle for painting.

 

Cheers, Pete.

Link to post
Share on other sites

  • 3 weeks later...

Up date on my loco, I,ve replaced and painted the sand pipes, next up is the foot plate.

 

 

post-23125-0-96820900-1460199563.jpg

 

 

To attach the boiler and to be able to strip every thing for painting I have made a key hole in the smoke box base to line up with a bolt head on the footplate.

 

 

post-23125-0-95583500-1460199771.jpg

 

 

post-23125-0-59325600-1460199828.jpg

 

 

I built the cab as a separate section and bolt it to the boiler

 

 

post-23125-0-64799000-1460200009.jpg

 

 

I had to cut a hole in the boiler to fit the motor, however there are a lot of details to go on the foot plate that will hide the motor, I hope, I intend to paint the motor matt black also.

 

I built up the firebox from a Terrier backhead and some brass sheet.

 

 

 post-23125-0-79479700-1460200275.jpg

 

 

Next up I built the saddle tank using formers and brass sheet annealed to help it to bend to shape.

 

 

post-23125-0-09236200-1460200451.jpg

 

 

And with a couple of castings on for effect.

 

 

post-23125-0-23179900-1460200555.jpg

 

 

A bit more work done to the cab.

 

 

post-23125-0-56061600-1460200631.jpg

 

 

I will post up some more progress later, cheers for now, Pete.

Link to post
Share on other sites

As can be seen from the last photo posted the cab roof sit 2mm high at the rear, so I had to dismantle it to reduce the height.

 

 

 

 

 

post-23125-0-97232500-1460216943.jpg

 

 

I have fitted the coal bunkers to the cab.

 

 

post-23125-0-25658100-1460217071.jpg

 

 

Handrails fitted to the saddle tank, and a start made on detailing the buffer beams.

 

 

 post-23125-0-81757300-1460217224.jpg

 

 

post-23125-0-47915700-1460217295.jpg

 

 

post-23125-0-61029000-1460217385.jpg

 

 

Well thats about as far as I am at the moment, I have made a start on the backhead details, I will post up pic,s when I have got it something like.

 

 

Cheers for now, Pete.

 

 

 

 

 

Link to post
Share on other sites

  • 2 weeks later...

I have made up the regulator handle, it isn,t quite right as I am using a Terrier backhead but its good enough for me.

 

 

post-23125-0-19430000-1461521665.jpg

 

 

Also fitted are the coupling hooks, they are there for effect as I am using Spratt and Winkle couplers.

 

 

 post-23125-0-05655800-1461521857.jpg

 

 

And smoke box door with dart.

 

 

post-23125-0-80550100-1461521920.jpg

 

 

Thats it for now, cheers, Pete.

Link to post
Share on other sites

  • 6 months later...

Well its been a very long time since any updates on my build, I,ve been distracted a few times (I,m easily, ooh thats a nice shiney thing, sorry what was I saying?) with other projects, but I have done some more work on the A/B, when I made the backhead up I used photos but I wasn,t happy with the way it looked, 

 

 

post-23125-0-74344500-1478429173.jpg

 

 

The regulator handle looked way too long so I removed and shortened it, I think it looks better now.

 

 

post-23125-0-99496200-1478429356.jpg

 

 

I have also made and fitted the sand boxes, the tank filler, which hides the fixing screw for the saddle tank, pipework and reversing rod and new bigger head proto type buffers, getting close to painting now, just need to finish cab and buffer detailing.

 

 

 post-23125-0-39835300-1478429671.jpg

 

 

Thanks for viewing, cheers, Pete.

Link to post
Share on other sites

  • 2 months later...

Its been a long time since my last update so here are a few photos of whats been happening.

 

post-23125-0-20156400-1485609111_thumb.jpg

 

I had a couple of runs on the tank so I had to leave it a couple of days to harden so I could rub down and respray the primer.

 

 post-23125-0-95047800-1485609250_thumb.jpg

 

After a couple of days I sprayed the parts with Humbrol Brunswick Green, mainly because I already had it and I,m a tight wad.

 

post-23125-0-77801000-1485609396_thumb.jpg

 

post-23125-0-14425300-1485609435_thumb.jpg

 

post-23125-0-83955100-1485609476_thumb.jpg

 

And the running plate painted satin black.

 

post-23125-0-33618200-1485609551_thumb.jpg

 

There is more done but I haven,t uploaded them yet, and some detailing to do to the backhead, soon as they are done I will share them.

 

Cheers for now, Pete.

Link to post
Share on other sites

Spent a few hours in the shed doing some painting, fitting extra detail to the back head, not prototypical but I,m happy with it.

 

post-23125-0-02514100-1485636060_thumb.jpg

 

And with paint.

 

post-23125-0-66854600-1485636110_thumb.jpg

 

Running plate detail painted.

 

post-23125-0-10540700-1485636182_thumb.jpg

 

And body loose assembled on its wheels, still work to do on the cab, detailing and what have you.

 

post-23125-0-67200200-1485636337_thumb.jpg

 

post-23125-0-27651100-1485636382_thumb.jpg

 

post-23125-0-53742000-1485636426_thumb.jpg

 

Still got the Dcc chip and associated gubbins to fit, coal her up, fit a crew and she will be good to go, getting a bit giddy now!

 

 

Cheers, Pete.

 

 

Link to post
Share on other sites

Archived

This topic is now archived and is closed to further replies.

×
×
  • Create New...