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2 hours ago, DLT said:

 

Good luck with that! 

When he wanted authentic ballast, a friend of mine once tried crushing a lump of Meldon Quarry granite on his garden path.  He damaged the path before he made any impression on the granite!

I’ll second that. Tried crushing a small piece in some stout pliers.  I was like the “7 stone weakling.....”

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I’ve been “fart arsing” about with the canopy:  How long.... How wide..... How high...  I’ve got a drawing of sorts, but the jury’s out on the accuracy. 
So I did a couple or realty checks and adjusted to sit right with the platform edge and coach roof. 
Now I had an idea of key dimensions I could build the core of the canopy. A box girder for strength. 
 

Here being assembled from 2 parts. 
 

07639221-18BF-4D26-AA63-D15F18CAB587.jpeg.46d2c44d72bbd36560fc657199ef5d4e.jpeg

 

The sides were folded up and reinforced with a bead of PVA in the scored fold. To hold them square I used Allen keys and clamps. 
 

44C703E9-3EA7-492A-8156-062413574E97.jpeg.63b40c18f5260b394472d815dd4d1c40.jpeg

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The first version of the supports were too chunky. So here is version 2...


I used bamboo skewers...

 

DB4061A5-302D-4138-8C1D-0EAD0BC156E3.jpeg.446a6f1f1b70723053b483396fddbff4.jpeg

 

A little piece of paper for reinforcement. 
 

702BEE4D-509E-48D2-8F87-54B490E16FF3.jpeg.699722a6a2cc4876f6716fe488f911a8.jpeg

 

Finally a piece of coffee stirrers front and back. 
 

B54303A8-EA70-47AD-8661-14E1BD0B3496.jpeg.461830bdb5799b25bcf92373119d0b8d.jpeg

 

Just waiting for it to set. Best overnight. I’ve got another 4 on the go....

 

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I’m progressing with the canopy. 5 stanchions were built and a start made to make up the canopy. 
 

The canopy was trimmed for height and then marked for fitting. 

 

Last night the outer supports were glued in place with PVA. Today I clamped a piece of timber to the outer supports to act as a guide for the intermediate supports. Here all 5 in place. 
 

06B7A2B8-4055-4566-A04D-CC97CF5A592F.jpeg.44df0e93ce150461b1b96704eee40431.jpeg
 

This is the view along the canopy. 
 

88C54DFB-70B8-42C9-B056-56FE4D051737.jpeg.a9c70ad54a67acbc9a774888c1afe5fe.jpeg

 

Not perfect but it will do. 

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I’ve been thinking about how I’m going to plant my canopy in the platform. I’ve had an idea floating about in my head for a while. These normal flop.....

 

This is my idea for this task. I will use the outer tube from BIC biros. A length will have a flat base added but retaining the hole. Under this hole there will be a hole in the baseboard to allow any debris to go straight through. I will carve the bottom of each upright to fit the tube. 
 

Then each piece of tube will be stood in its position and with the canopy providing the position they will be glued / grouted into place. Test carve and fit below. 

 

6636A745-2456-4CEF-A176-AFF0E2051102.jpeg.943d374b958edeadee12fb39002bd313.jpeg

 

9711CD18-C85A-4323-A389-7ADD4E1F38FD.jpeg.92fbe8ede00da5795c0f57047ab32a97.jpeg

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Too hot today. Must do a bit first thing. May be cooler. 
 

Tonight set to to make and fit sockets to plant the canopy. A section of BIC biro tube was cut to sit on a plasticard plate. The sits on the baseboard and the platform will be built around it. One corner of the canopy is joined to the building. Originally the canopy was full length. Shortened later giving the front a strange appearance. I’ve started cutting the walls, that go all the way down to the baseboard. The whole building will sit in a socket within the platform. 
 

Here is my bit of tube. The bottom is covered with a PVA / sawdust mixture.   One down four to go. 
 

4CEE15C1-A644-4ED4-B847-A49796CD9B30.jpeg.332601bc805d70e0a7606512aae7a96a.jpeg
 

This is the front wall, consisting of two layers. Glued face to face which should counteract any tendency to bow. 
 

Here roughly in position. 
 

5F1D64C4-78F0-4C12-B15B-F6A8AB4E0F98.jpeg.3d3897495de9811af4a48db3f8b632e3.jpeg

 

Clamped to dry...

 

97A3F874-7FEC-43B6-B756-13B5C418D932.jpeg.0c869956a543de9a04ec020d3c9c6993.jpeg

 

 

 

 

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I printed off various pictures to go in my construction folder. I like to draw imaginary diagonals. 
The view from the car park is normally from the fence near the buffer stops of the headshunt. So why kind of guessed the location of the window in the booking office extension to the rear. Tall and narrow. Ok so far. Then in a shot of the demolition, I could see it was centrally placed.....

 

Here as cut...

 

C8428516-0952-47AF-A28B-78F40BF8A47A.jpeg.3fe0bf6f3fd80da992297c3d50c7909b.jpeg

 

Solution, cut a piece of scrap and glue in....  

 

57C9B8CD-D0E0-4A1D-BF89-D17CC1C02B73.jpeg.450bdbb719a6a88c65a32004d4d3d04e.jpeg

 

Cut new correct hole....

 

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On 02/08/2020 at 14:08, The Bigbee Line said:

I’ll second that. Tried crushing a small piece in some stout pliers.  I was like the “7 stone weakling.....”

Meldon Quarry produced 'Hornfelsed' a form of mudstone renowned as one of the hardest stones in UK geology.

So you ain't going to break it with a hammer or pliers.

Remember it was used as mainline track ballast as it needed to support sleepers and rail as well as the passage of loco and trains.

There was a small feature on the Meldon Quarry operation in 'Walking Lost Railways' last night, 13 August.

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In the oppressive heat I’ve avoided the workshop...  Tonight I tasked myself with the erection of the next section it the layout lighting, otherwise known as the pelmet. The first sections were to test the concept. The supports were tacked to whatever I could reach. Now I had the height etc worked out I have gone for supports down from the structural roof timbers. 
 

Here is the next section....

 

2883CB6F-4716-4323-84CC-7CBA39F6FE6B.jpeg.546b92f0fb6293e4c493369847fd48c2.jpeg

 

I’ve roughly cut some scrap chipboard.  I’ll add a couple of cross members to stop that sagging. 
 

B327E382-6900-4A53-9CC4-B28E1C79DBEE.jpeg.9dd81ce02b5da76744dd06c82769c34a.jpeg

 

You can see that the top of the support is a Tee. This allows the timbers to align better. 
 

The end of this section is also the end of the visible section. I’ve teleported the road over rail bridge from the outskirts of Havant...

 

8CD6E5BA-310C-43CC-9C46-E582381D1402.jpeg.8fc27555be027a9de27b0b8862550d9c.jpeg

Edited by The Bigbee Line
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The front end is progressing.  Strange that it was not initially planned to be on this alignment, but comments like "how do you stop the trains going over the edge if they derail?" and a desire to model the Mess Room prompted the change.

 

I'm pleased with the effect.  The alignment is achieved in various ways. Wood packing, cantilevers, all sorts.  It has strengthened and reinforced the front edge.  The use of 6mm MDF makes the lining up etc easy.

 

The is the end of the visible section and the frontage is at 90 degrees to the baseboard joint...

 

1376927050_FF000HaylingIsland20200822383.JPG.4197528d4db5c9af9e0b7d834a93b872.JPG

 

You can see the void to be filled...

 

1611926577_FF001HaylingIsland20200822382.JPG.72713c900b1b6b4e0941c92f678af30b.JPG

 

Pieces of random timber chosen to fit, with a little shaping ....

 

2112349921_FF002HaylingIsland20200822381.JPG.30ad8b81784be45766d5b33450e279f9.JPG

 

One of my better joints, carpenters look away now....

 

1001420_FF003HaylingIsland20200822379.JPG.5de532008016b2fcb5bedb20ba3a264b.JPG

 

Plenty to screw into.... 

 

1103123677_FF005HaylingIsland20200822376.JPG.acdca8afd737b76053d2554545e74b7b.JPG

 

This wont fall off in a hurry... 

 

687576675_FF006HaylingIsland20200822377.JPG.c32413403472a08e9dcea0169fd89ae0.JPG

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