RosiesBoss Posted February 15, 2014 Share Posted February 15, 2014 Introduction I’ve mainly been modelling GWR and BR(W) trains since the 1960s. (See http://www.rmweb.co.uk/community/index.php?/topic/70550-carmarthen-junction-miscellena/ for more details, if you wish.) The “rot” set in some time in 2009 when I succumbed to temptation and used an unexpected windfall to purchase a Hornby live steam “Dwight D Eisenhower” in BR livery. Over the next few months I acquired a set of BR maroon Gresley coaches. I exhibited the loco and coaches at the Nov 2009 model railway show at St Lukes Church, Hornsby Heights. I took the opportunity in 2010 to purchase 2 more live steamers as they were remaindered by British on-line retailers. However, “Flying Scotsman” and “Silver Link” were in pre-war LNER colours. I did subsequently run them with BR Mk 1 coaches and a set of Pullman coaches, (as seen currently in the real world with preserved A4s) but felt there was a need to assemble a set of Gresley coaches in pre-war varnished teak livery. Over the next couple of years I acquired some “Railroad” coaches, as well as some super-detailed ones. At one of the annual AMRA shows at Liverpool, NSW, I found and purchased an ancient BSL kit of a Gresley vestibule 3rd class coach. In Dec 2013 I began its construction. The kit consisted of: 2 cast whitemetal ends 2 aluminium sides Timber roof Floor Pre-formed tinplate underfloor/solebar Buffers Torpedo ventilators Flat polystyrene sheet from which I was expected to cut strips to make the external beading and compartment partitions Pre-cut internal corridor/compartment wall One only window glazing strip Components that I needed to find/make included: Bogies & wheels Couplings Bogie mounts/centrecastings Vacuum brake cylinders, reservoirs, Vee-hangers, etc Battery boxes Door handles & grabirons Sundry pipework Truss rods & associated framework Glazing for windows and droplights Bogies I modified a couple of spare Hornby “Railroad” Gresley bogies, fitting 14 mm dia wheels and replacing the Hornby coupling with a neater Bachmann version. I also modified the pivot as shown in the photo. I made the bogie pivots from 3/16 in Whitworth bolts/nuts. Body Shell I assembled the bodyshell as directed in the kit’s instructions and then scribed lines for the door outlines and to locate the beading. I sanded down the ends of the timber roof to match the cast ends and fitted the buffers. Vestibule Bellows Given that this coach was to be part of a set comprised mainly of Hornby models, I aimed to reproduce the visual effect of the current super-detailed Gresley models. I decided to make a sandwich of about 7 layers of black plastic sheet with alternate layers: large/small/large/small…. The plastic had come from reinforcing found at the bottom of reusable woven shopping bags. I simply copied the shape of the Hornby bellows and then cut out enough parts to make a pair for this model. They were glued together with cyanoacrylate cement. Beading I made beading from 0.5mm dia polystyrene rod, with each piece glued to the scribe line with Revell Contacta Professional polystyrene cement. I took care to carefully press each piece into the scribed line and hold it there with my fingers until the solvent evaporated. Each side took about 5 hours to complete. Ventilators above each door were made from the same black plastic as used for the bellows. Underframe details I found a pair of etched brass Vee-hangers in my scrapbox on a Mallard Models etch of GWR grabirons. Vacuum reservoirs were leftovers from a half-forgotten Ratio coach kit. Vacuum cylinders came from an Airfix cement wagon kit. I had to buy some L-section brass rod, some old H0 NSWGR battery boxes and an American steam turbo-generator from my local hobby store (Hobbyland, Hornsby). These were assembled or modified where necessary and glued to the underframe. Interior After looking at images of restored prototype coaches, I realized that the 3rd class moquette was a reddish colour. I therefore adapted a Peco card kit for a BR Mk1 SK coach interior, joining the two sets of four compartments together around the glazing strip provided in the BSL kit and adjusting all dimensions until it was a snug test fit. Door droplights I made these from the supplied plastic internal compartment wall and glued them inside each door. Painting After spray priming the model, inside and out, with automotive grey primer, I painted the coach as follows: Lining: Humbrol yellow #8 Teak exterior and interior: Gloy teak (brushed with stiff synthetic (“taklon”) fibre brush) Solebar: Humbrol satin bauxite #133 Underframe details: Humbrol satin black #85 Door handles & grabirons I fabricated the door handles and grabirons from 0.5mm dia brass rod and then mounted them into 0.6mm dia holes drilled into the aluminium sides. Transfers I purchased a new set of HMRS Pressfix transfers and then numbered/lettered the coach, choosing a running number of a preserved example. I also fabricated and fitted steps below the corridor side doors, again using the same black plastic as used for the bellows. After letting the transfers dry for a couple of days, I varnished the coach with Humbrol satin clear #135. Glazing and Interior I made glazing strips for windows and droplights from clear PVC packaging material and then used cyanoacrylate cement to mount them. I then adjusted and installed the previously assembled interior. Finishing The roof is yet to be firmly attached. This awaits installation of a few passengers. Only then will I complete the roof details and repaint it. Conclusions This has been an interesting project, full of challenges. I’ve had to learn new modelling skills in the building of a model of a non-GWR coach. It’s made a nice change. Construction commenced in late Dec 2013. It was finished (except for passengers and roof details) in mid-Feb 2014. The model has cost me about $35 overall, which compares rather well with the current retail price for a Hornby super-detailed coach ($90 to $110). It rides smoothly and freely (with no wobbles) and simply glides along – just as well as the RTR ones in its coach set. The “Railroad” coaches have also had a minor upgrade to ensure they match better with the super-detailed Hornby and BSL coaches: Solebars repainted to match the other coaches Interiors repainted with Gloy teak for timberwork and Humbrol blue #25 for 1st class seats and Precision Paints BR maroon P108 for 3rd class seats. I know this is never going to be a museum-quality coach set, but it will certainly complement the pre-war LNER live steamers when seen in motion (probably at high speed!) at the occasional show. The BSL model does fit in well with both “Railroad” and super-detailed Hornby Gresley coaches. Link to post Share on other sites More sharing options...
RosiesBoss Posted April 2, 2014 Author Share Posted April 2, 2014 G’day all, The coach has at last been finished: passengers added, roof fitted and detailed, then repainted. Here is the final result: Regards, Rob Link to post Share on other sites More sharing options...
RonnieS Posted April 2, 2014 Share Posted April 2, 2014 Super but I think it's a "corridor third" not a “vestibule third”. Mind you I am often wrong! I thought a vestibule third was an open 3rd? Link to post Share on other sites More sharing options...
RosiesBoss Posted April 3, 2014 Author Share Posted April 3, 2014 G'day, RonnieS, Thank you for your comments. I did think long and hard before selecting the descriptor of this model coach. Like you, I used to think my model was of a "corridor 3rd", but no longer. I recall reading a number of articles some time ago which clarified the subtle differences between types of coaches - especially those of the LNER and LMS. From them I learned: Compartment coaches are cosy types, with several subdivisions between sections of the coach - each one recalling the seating of ancestral stage coaches. Corridor coaches have a side corridor allowing movement between compartments and, in some cases, access to toilets. They may or may not have provision for passengers to move between coaches. Vestibule coaches may or may not have compartments, but they all have a bellows-like connection between coaches to facilitate safe movement between coaches. Although Hornby's descriptors are not always accurate, their recent publicity and catalogue information have been consistent with these principles. I hope this clarifies my choice of words. Regards, Rob Link to post Share on other sites More sharing options...
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