14xx episode 5 - turning tyres
I got a little fed up of soldering small pipe clip so I thought I would turn to a rescue job on the lathe for some relaxation.
I intend to use AGH wheels on this model, and indeed I turned a set up, but in my haste I made the tyre treads too narrow :icon_frustrated::icon_redface: which is my fault for doing precision work late at night.
I wont go into full detail of the process but the main concern is to maintain concentricity of the tyre and wheel, fortunatly the axle hole in the casting is about .181" which is under the .187" of the axle, so I have a little bit of leeway to make a corrction if it is not perfect. Anyway the first stage is to chuck up some stock to make an arbour to mount the casting on so I could remove the tread, sorry no action pics. but this gives an idea. when it is in the chuck the casting is held in place by a running mandrel, held in place with a live center so the casting is held firmly and without distorting the spokes. even so light cuts are the order of the day.
it this leaves four castings like this
Now to make the new tyres, first a suitable piece of cast iron was chucked up and faced/trued and then drilled 13mm
This allows enough clearance for the boring tool, this is a slightly blured shot of the boring process. it is not the ideal setup as the tool has a large overhang making accurate boring impossible, but that doesnt matter at this stage as it is just being roughed out
once it was within about 60 thou of bore to fit the castings I retracted the boring tool so that the final few passes would be accurate.
This is the situation before retracting the tool
Finally bore out to a good fit on the casting, it is important that the fit is snug but not tight if it is too tight the casting will distort when fitting.this shot shows the casting ready for final fitting.
Next stage will be to make the tread and part off each wheel.....probably after the weekend I shall return to the pipework tomorrow!
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