Signals for Sherton Abbas part 3 The bouncing arms!
Once the construction of the signals had been completed, I needed to install them on the layout. At a recent local show I had seen Derek Mundy demonstrate working signals that had a rather nice "bounce action" to the semaphore arms when they were returned to danger. They were controlled by a module from G F controls and powered by miniature servos. I was really impressed with the setup so decided to use this method of operation for my signalling. I placed an order with Geoff and Frank at G F controls http://www.gfcontrols.co.uk/index.php/semaphore-signals/ for a pair of dual operating modules, one for my Platform Starter and one for the twin arm Siding Signal. Servos were ordered from Giant Shark http://www.giantshark.co.uk/sector/111/servo
Installing and wiring all these components under the baseboards was not something I was really looking forward to and having a dodgy shoulder certainly doesn't add to the experience! One of my pals is a keen narrow gauge modeller and I tagged along with him to visit the Narrow Gauge South West show at Shepton Mallet http://ngsw.org.uk/exhibition/ngsw2015/ It was a really good show, some of the scale/gauge combinations are remarkable and well worth a look. One of the stands at the show was occupied by Jurassic Models http://jurassic.laurell.nu/content.html who produce laser cut 16mm and 7/8th scale wagons and components. Amongst the goodies on display was a rather ingenious kit of parts that once assembled made a signal mount and accompanying socket that could be fitted into a layout baseboard. The idea of being able to mount the signals, install all the servos and get the linkages to work at the bench rather than under the layout seemed like a brilliant idea and a worthwhile investment!
Jurassic Models signal mounting kit
The components fit together very well and the interlocking tabs hold everything together accurately. The instructions suggest using PVA wood glue to assemble the kit, but I simply slotted the bits together, checked it was all square and then applied cyanoacrylate to the joints.
Assembled components
Signal mount inserted into baseboard socket
Once the components of the kit had been assembled the "socket" needed fitting into the baseboard. The kit includes a template which is positioned onto the layout and used to work out exactly where the baseboard needs to be cut. Once the position had been marked onto the baseboards, holes were drilled at each corner and an old hacksaw blade was used to remove the remaining wood. The socket part of the mounting kit was then glued into position using PVA glue and allowed to dry overnight.
Hole cut into baseboard top
Socket mounted into baseboard
The servos were attached to the mounting plate and linkages fabricated from 0.5mm brass wire. The servos were connected to the control board and then adjustments to the arm position could be made. One of the many clever features of the G F control board is the ability to set the board in "safe" mode. This mode sets the servos at the half way position, enabling mechanical linkages to be made with the signal arms set at 45 degrees. Once this datum has been set the "safe mode" of the control board is turned off and the signal arm position can be adjusted incrementally to the danger/clear positions using the rotary knobs on the control board.
Servos attached to mounting plate and G F control board
The ability to simply withdraw the signal and it's mount from the socket in the baseboard by just unplugging the servo lead from the control board makes maintenance much easier then struggling underneath the layout. An added benefit is being able to remove the signals and store them safely while I'm working on the rest of the layout. There are few things in my opinion more annoying than writing off a signal with a stray elbow during ballasting or completing scenery!
The control board requires a12 volt DC feed to its centre terminals and the rest are wired to switches that I've placed along side the point controls.
Here are a couple of clips of the finished signals in action.
All in all I'm very impressed by this method of signal control and would definitely recommend these products to anyone thinking of installing working signals on their layout.
I'd like to thank Geoff And Frank from GF controls who were both very helpful and happy to give advice about installing their control module.
As a complete aside to this topic I made a pilgrimage to the Brunel exhibition in London http://www.brunel-museum.org.uk/ On route from the nearest tube station I was rather taken by this establishment!
Best wishes
Dave
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