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Etched loco chassis


Chris Higgs
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After some comments on here about etched loco chassis being easy to distort by twisting - with which I agree as I have a Fencehouses J72 chassis in the same state - I realised it should be easy enough to make the frames up from two layers of etch as a sandwich to make them more robust. Using the narrower type of Association PCB spacer (6.4mm as opposed to 7mm) works nicely in combination. The J39 and Black 5 will now have this design, and I am testing out some extra parts for the already existing chassis.

 

Chris

 

I have been building Nigel Higg's Hunt's 2-4-2T kit and found that to produce a much better chassis (in my hands) than the association Jinty replacement chassis that was my last project. A good deal of this may be down to my gaining experience on the Jinty chassis :) but I think the number of spacers also contributes to the overall stiffness. Some of the spacers in some of the association chassis are vertical and offer no longitudinal stiffness.

 

I have also decided that I prefer the separate motor mount to the fold up gear box. I struggled to mount the motor and get a satisfactory mesh with the Jinty chassis, which also makes no provision for restraining the motor. With the separate fold up motor mount (designed for the association flat can and its fixing screws) it's easy to adjust the motor position with shims between the mount and the spacer to which it fits.

 

I understand the association kits are designed to be easy to assemble but the chassis workshop was based on the Raithby 4F kit which someone commented is "not recommended for beginners". Again i found that chassis (my first 2mm) to be reasonably straightforward.

 

I do intend to have another go at an association chassis, to see how much of the variation in my results is down to growing experience, and how much is down to the design of the kit.

 

Andrew

Edited by Crosland
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I have been building Nigel Higg's 2-4-2T kit and found that to produce a much better chassis (in my hands) than the association Jinty replacement chassis that was my last project. A good deal of this may be down to my gaining experience on the Jinty chassis :) but I think the number of spacers also contributes to the overall stiffness. Some of the spacers in some of the association chassis are vertical and offer no longitudinal stiffness.

 

I have also decided that I prefer the separate motor mount to the fold up gear box. I struggled to mount the motor and get a satisfactory mesh with the Jinty chassis, which also makes no provision for restraining the motor. With the separate fold up motor mount (designed for the association flat can and its fixing screws) it's easy to adjust the motor position with shims between the mount and the spacer to which it fits.

 

I understand the association kits are designed to be easy to assemble but the chassis workshop was based on the Raithby 4F kit which someone commented is "not recommended for beginners". Again i found that chassis (my first 2mm) to be reasonably straightforward.

 

I do intend to have another go at an association chassis, to see how much of the variation in my results is down to growing experience, and how much is down to the design of the kit.

 

Andrew

 

You are of course allowed to put as many spacers as you wish onto the Association chassis and in whatever positions you choose. Or indeed build it with the Raithby/Hunt style metal spacers (I believe Nigel sells a small etch of these for general use). As Bob Jones comments in his kit instructions, you are the CME.

 

Removing the gearbox altogether requires a bit more surgery, but in the end boils down to one cut.

 

The new kits I am working on (Black 5, M7 and Terrier) come without gearbox, although I must admit that is mostly down to the fact for various reasons it cannot be used in any of them.

 

Chris

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The M7 and Terrier are also almost done now, just need a bunch of another stuff to fill up another test sheet.

 

 

Chris

Hi Chris,

 

Which motor had you planned on using for the Terrier?

 

David

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Hi Chris,

 

Which motor had you planned on using for the Terrier?

 

David

 

I didn't relally have a specific plan. But I believe I made provision for something the same size as the Dapol motor in the Terrier, so that or something smaller. The frames could also be used to convert the Dapol chassis in the manner described in the 2mm Magazine.

 

I did actually get the M7 and Terrier etches done, and onto a test sheet, so it might just be ready sometime after Christmas.

 

Chris

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I didn't relally have a specific plan. But I believe I made provision for something the same size as the Dapol motor in the Terrier, so that or something smaller. The frames could also be used to convert the Dapol chassis in the manner described in the 2mm Magazine.

 

I did actually get the M7 and Terrier etches done, and onto a test sheet, so it might just be ready sometime after Christmas.

 

Chris

 

The motor has a maximum height of 6mm. SO a 6mm diamter coreless will go in, or something 6mm high and can be a bit wider to fit inside the tanks

 

Chris

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You are of course allowed to put as many spacers as you wish onto the Association chassis and in whatever positions you choose. Or indeed build it with the Raithby/Hunt style metal spacers (I believe Nigel sells a small etch of these for general use). As Bob Jones comments in his kit instructions, you are the CME.

 

 

Thanks for the comments. I think I have realised one of my problems with my early attempts. The wire I used for the simpson springs was way too stiff and gave no benefit. For some reason i had it in my head to use 0.3mm phosphor bronze.

 

Either a re-work or another association chassis kit is next on the to-do list :)

 

Andrew

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  • 2 months later...

I didn't relally have a specific plan. But I believe I made provision for something the same size as the Dapol motor in the Terrier, so that or something smaller. The frames could also be used to convert the Dapol chassis in the manner described in the 2mm Magazine.

 

I did actually get the M7 and Terrier etches done, and onto a test sheet, so it might just be ready sometime after Christmas.

 

Chris

 

The M7, Terrier, J39 and Black 5 test etches are almost with me. Sat in a TNT depot according to the website. I will put up some photos of the etches when they get delivered.

 

Chris

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The M7, Terrier, J39 and Black 5 test etches are almost with me. Sat in a TNT depot according to the website. I will put up some photos of the etches when they get delivered.

 

Chris

 

Chris,

 

Slightly OT for this thread, but is there any news on the NPCS/wagon chassis etches?

 

Andy

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The M7, Terrier, J39 and Black 5 test etches are almost with me. Sat in a TNT depot according to the website. I will put up some photos of the etches when they get delivered.

 

Chris

i will try again with the M7 and terrier chassis who knows I may get one to run

 

although I have fixed my Dapol  Pannier :imsohappy:

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  • 4 weeks later...

I have been doing some 3D CAD experimentation with loco chassis and have come up with the attached design for the Farish 57XX Pannier. Basically the larger of the two blocks will be 3D printed in steel, and the thinner one is plastic and plugged into it. Onto this are applied the existing etched sideframes from the Association kit with bearings soldered in. This allows for reuse of the brakeblocks, rodding and coupling rods. 

 

I have been noting the reports of good running with such a heavy block design, but put off by the need to have a milling machine, plus complicated ways of joining the two halves together whilst retaining a split-frame design. Of course, Simpson springs are no longer possible with this design.

 

Still work to do with motor mounts and the like.

 

Chris

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Edited by Chris Higgs
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I've looked at the Dapol pannier carefully, and have to say that although it's a very fine model, it's possibility of being converted is very difficult. The motor is shoe-horned into the panniers for example. I'm thinking of using more of the Farish panniers.

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Chris - is there any chance work on a replacement chassis could be aimed at the better Dapol model please?

 

At the moment, I am thinking of using a similar approach of using the etched sideframes and bearings but retaining the original Dapol chassis block, gears and motor. I have some 3D printed gears on muffs for this drawn for me by Ian Morgan.

 

My new-found proficiency in 3D printing is also making me think again about other approaches.

 

Chris

Edited by Chris Higgs
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Got to prove they build OK first.

 

Chris

 

I managed today to get a number of the etches built.

 

First to good news. The J39 and the Terrier are fine. And the concept of using double thickness laminated frames works great and produces a much more rigid result.

 

Now to the not so good news. The M7 I will have to rework as although I had designed it OK to 1:148 scale I had not really appreciated just how many dimensional liberties Dapol had taken with their M7. So I have in effect decided to treat their model as being to 2mm scale (1:152 not 1:148) but with the smokebox extending too far forward. That way the front axle matches the position of the splasher. The body is also far too wide for an M7 but that has no effect on the chassis. No idea why Dapol did that as there is a tiny motor inside with acres of space.

 

Still the Black 5 to do, plus the NPCS reworks.

 

Chris

Edited by Chris Higgs
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  • 3 months later...

Latest update.

 

J39, Terrier and Black 5 production etches ordered a few weeks ago and will be in the Associaition shop in a month or two.

 

M7 has been redesigned and will be on the next test etch, where I hope the following will also be present - currently I am in the last throes of finishing the artwork 

 

GWR 2-cylinder 4-6-0. Which will include all parts to build an etched chassis for Saint, Hall, Grange, Manor or County - the main differences being the brakeblocks and in the case of the Saint the coupling rods.

 

GWR 61XX 2-6-2T (hence my interest in the radial axles thread). As all the ancilliary parts for a 43XX are the same as a 61XX I may do some frames for that as well.

 

GWR 28XX 2-8-0

 

GWR 44XX 2-6-2T - this is very specialised so I'll only be doing a handful. There is at least one 44XX for which the Dapol 4500 body can be used unmodified. I forget which but it had curved front footplate drop and extended bunker. The rest all need some mods in one area or another.

 

I am also still plodding on with looking at producing 3D printed functional chassis inserts for these and my other chassis, so they can enjoy some of the weight and solidity benefits of the CNC milled chassis seen about the place.

 

Chris 

Edited by Chris Higgs
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