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When is 'enough is enough'?


-missy-

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Hello :)

 

One thing that I have is tenacity. I find it very hard to give up on something, especially when that thing is a challenge. Sometimes it works against me so much that I end up getting very frustrated with it and I will admit, loosing my temper.

 

My poor Peckett has been a victim of this, some of you know that the chassis has been rebuilt as a result of it bouncing off a door after a flight across my living room. Fortunately the chassis was salvageable afterwards and was rebuilt to working order. I use the word working order lightly as me being me I wasn't happy with the way it was working, some might be happy with the results but not me. The rear wheels were not concentric and the result was the engine had a slight wobble to it when it traveled along the track. This meant that I have now spent a full weekend on the chassis to try and correct it, the end result is what you see below...

 

blogentry-2065-0-24906900-1357509371.jpg

 

I have found that the problem lies with the 3D printed wheels. I dont know though, if its a result of the printing or the way I am assembling them but right now I have managed to get 2 wheels out of 6 I am happy with. As you can see from the photo there are a few which just did not survive the numerous assemblies and disassemblies which happened over the weekend but I am now looking to get some more wheels printed to try and get 4 that I am happy with.

 

This does raise a few questions though...

 

1. Is the fault with the way I am assembling them? If so then how can I change or things to solve that problem or tweak the design to aid assembly.

2. Are the wheel rims workable with the printed rims?

3. Is 3D printing in FUD upto the quality to print the wheel centers yet?

4. Would it be better to print the wheels without a central hole and add one after fitting the rims?

 

I do know though that it is possible to produce a working wheel using 3D printed centers, though its just not as reliable as I would have liked though right now. Having to scrap 4 to get 2 good wheels to me isnt really good enough. One thing for sure though is I am not giving up on this little engine but until I get some more FUD wheels from Shapeways through the post, its going to one side, something I would not normally do...

 

Missy :)

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Thanks for the idea.

 

I have thought about laser cutting them in the past but I decided on 3D printng mainly because of the profile of the spokes. It maybe worth revisiting laser cutting as an alternative method though.

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Last night I ordered some more wheel centers. I have now ordered some without a central hole for the axle along with some of the original design. Hopefully my lathe is upto the job and will be able to drill the holes concentrically (I havent had much luck with this previously, even with collet chucks). I will try out the wheels with the axle hole first though as thats the easiest solution!

Sorry to keep banging on about Chris Pendleton, but he doesn't recommend drilling the axle holes. Instead he uses a tiny boring bar after mounting the wheels by the rim in a collett. Not sure if this would be possible at half the size though. He also has some words about how to ensure that the collett is concentric with the lathe spindle - all about making it on the same lathe and marking it so that when you use it you fit it in exactly the same orientation as when it was made.

 

Regards, Andy

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Rather than drilling or boring the axle hole in a blank centre, had you thought about having the wheels printed slightly oversize, mounting them on a mandrel and skimming down to size before fitting the tyres? Apologies if you've already tried this.

 

  Alex.

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If you're interested, I've still got my laser cut wheels somewhere. Not much good for 2mm scale (1.5mm thick material) but it would give you an indication of how they would look.

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Sorry to keep banging on about Chris Pendleton, but he doesn't recommend drilling the axle holes. Instead he uses a tiny boring bar after mounting the wheels by the rim in a collett. Not sure if this would be possible at half the size though. He also has some words about how to ensure that the collett is concentric with the lathe spindle - all about making it on the same lathe and marking it so that when you use it you fit it in exactly the same orientation as when it was made.

 

Regards, Andy

 

That is useful to know Andy, thank you. I have looked on and off for a small boring bar capable of boring sub-1mm diameter holes but havent found anything that I was happy with, not having access to a grinder too makes it hard to grind something suitable to shape too. I thought about turning a wheel rim on the lathe, I even made a tool to turn the tread but its kind of getting away from the idea of using standard 2mmSA wheel rims which I want to do.

 

 

Rather than drilling or boring the axle hole in a blank centre, had you thought about having the wheels printed slightly oversize, mounting them on a mandrel and skimming down to size before fitting the tyres? Apologies if you've already tried this.

 

  Alex.

 

Its a possibility Alex, thanks. I would go for drilling the axle hole though because I will do it after the wheel rim is pressed on, this means the wheel should be true to the rim and not just the wheel center.

 

 

If you're interested, I've still got my laser cut wheels somewhere. Not much good for 2mm scale (1.5mm thick material) but it would give you an indication of how they would look.

 

I would be very interested, thanks. It would be interesting to see what they look like, especially the wheel spokes.

 

M :)

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Hi Julia,

 

Nice to see you today. The Pecket looks incredible, wheel problems or not! Thank you so much for taking the time to speak with me, most enlighting and I hope to make use of your motor to get the N2 ready but not a 2mm finescale chassis... yet!

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Hi Steve.

 

Likewise and thanks for bringing your engines along for me to take a look at, they are amazing and you should be very proud of them. Thanks also for taking the time out on Sunday to show me how you do that beautiful lining, I am itching to give that a go!

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