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Callow Lane - the ballasting continues


Captain Kernow

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More work has been done in the last few weeks on the ballasting. It should be borne in mind that although the ballast currently looks quite pristine, this is a goods-only line in the early-mid 1960s, and there is still grot, cinder/mud effects and weed growth to add. Some of the sleepers haven't yet been weathered and most of the rail sides will need more weathering as well. Also, the actual point rodding has yet to be installed.

 

The general method of ballasting the full-depth sleepers of the P4 Track Co/Exactoscale track is to apply the loose, dry ballast, dampen with IPA alcohol and drop Klear onto the tops of the sleepers with a pipette type thing.

 

First of all, some views of the ballast, which has been tamped but not yet dampened or had the Klear applied:

blogentry-57-128078011756.jpg

 

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Shortly after taking the above photos, I applied the Klear. Until the Klear has dried out, the whole thing looks horrible to my eyes, as despite the IPA (which is supposed to help the Klear spread without disturbing the ballast), a fair number of ballast disturbances inevitably occur.... :angry:

 

This is the simple tamping tool that I use to tamp the loose ballast down (thanks to Re6/6 for his suggestion with this one):

blogentry-57-128078038659.jpg

 

Here is a bit of plain track, which has had the Klear treatment, and some of the irregularities smoothed out:

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Here is another section of plain line, in this case, the running line towards Coalpit Heath:

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I've found that I've had to be extra careful in the area around point blades when applying the Klear, in order not to gum the whole lot up solid. I've inserted thin strips of grease-proof paper (thanks to Will Vale for that suggestion) between the blades and the slide chairs, which seems to have helped.

 

In the case of the 3-way point with it's copper-clad sleepers, the lower depth of the sleepers meant that I could use my normal 'Captain's Method' of applying the PVA neat between the sleepers with a small paintbrush and applying the ballast dry from above, vacuuming the rest off when the PVA has dried. I much prefer this method generally for the better control it gives you when ballasting, although it is very time-consuming as well (but possibly not as time-consuming or as fraught as trying to get all the loose ballast neat with a tamping tool and a small brush!).

 

This is the 3-way point:

blogentry-57-128078063428.jpg

 

Most of the sidings on the layout will feature a cinder/mud type of 'ballast', up to (or almost up to) the sleeper tops, with weed growth etc. Some 'mud/cinders' (in the form of Humbrol Air Clay - thanks to Chris Nevard for that one!) will also be applied on areas where there is currently 'pristine ballast', so that 'ballast effects' will be seen poking through the mud and the grot. The principle is that the main running lines would have had some ballast to start with (although it is mostly pretty grotty by now), whereas the sidings would not have.

 

Despite appearances, there are no ballast shoulders on the layout, and more 'cinders/mud' type grot will abut the ballasted areas and merge with same.

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A fascinating read... which is all duly noted. I'm doing my first ballasting, and using C&L OO bullhead which is now painted awaitig ballast. Thanks for posting.., and I'll be making myself a tamping tool taking the points above.

Jon

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That looks really good, much tidier than my efforts! I think this is somewhere the commercial flex-track really loses out, and finescale track makes things easier, because it doesn't have the connecting strips between the sleepers. On the Peco track, these prevent the ballast and Klear from flowing properly under the rail and make it easy to create voids.

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That looks really good, much tidier than my efforts! I think this is somewhere the commercial flex-track really loses out, and finescale track makes things easier, because it doesn't have the connecting strips between the sleepers. On the Peco track, these prevent the ballast and Klear from flowing properly under the rail and make it easy to create voids.

Actually the Exactoscale panels do have those connecting pieces between sleepers but you either chop them out before or after glueing the track down. In my case before as we are laying painted track and ballasting at the same time.

 

Looking good Tim, must admit i've gone back to pva instead and kept the Klear for windows.

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  • RMweb Gold

With regards to what Craig has said about the connecting pieces, I have removed virtually all of these once the track was glued down, using a 10A scalpel blade on a normal Swann Morton handle.

 

As regards Klear v's PVA, I do plan to apply some dilute PVA to the Klear-treated ballast on an experimental section, as I sense that the latter could be a tad fragile in the event of some kind of knock, but the initial fixing will continue with Klear, as I'm cautious about the use of water so close to steel rail....

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Thanks for the info about the Exactoscale track - I'd assumed this was all done by hand since it looks so nice :)

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Have tried to search for details of RE6/6's tamping tool... but found nothing. Can you provide a pointer to this information Capt ?

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  • RMweb Gold

Have tried to search for details of RE6/6's tamping tool... but found nothing. Can you provide a pointer to this information Capt ?

I'm not sure that he did publish a photo of it, but I have copied mine from his. It's a small piece of balsa wood, with half a cocktail stick glued into a pre-drilled hole...

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  • RMweb Gold

How has the ballasting held up since then?

About to start ballasting, and klear was the planned method.  Want to get some track ballasted so I can get on with getting the rail fitted...

 

Hadnt realised that I needed some IPA, so not sure when I am going to get to the chemist and buy some though so I guess that will be the next hold up...

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  • RMweb Gold

Sorry this is a bit belated, Rich, but the ballasting has held up just fine. The layout is currently being stored with it's new covers on, and as such the scenic sections are vertical, but the ballasting is still fully intact and firm.

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