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Bristol Barrow Road - Roundhouse Roof Girders - Update


barrowroad

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I purchased a Proxxon Cut off saw a few weeks ago to enable accurate cutting of the brass and nickel silver sections required for the roof girders and eventually the roof trusses [ the likely follow on project after the girders ].

 

I did send the first one back after discovering a problem with the on/off switch - it tripped the RCD each time I switched it off! The replacement appears to be alright and I have used it to produce all the diagonals for the lattice girder with pleasing results.

 

blogentry-6970-0-55651700-1301683441_thumb.jpg

 

The close up shows the addition of the 3 wider 'T' sections nearest to the end of the girder and the narrower ones towards the centre.

 

blogentry-6970-0-27195400-1301683513_thumb.jpg

 

Each diagonal is positoned with a dab of Carrs 179 solder and fixed in place using an RSU.

 

blogentry-6970-0-99696300-1301683821_thumb.jpg

 

After completing both sides here is the finished girder - rivet overlay still to be fitted.

 

These photos clearly show the three layers of the lattice making up the girder.

 

blogentry-6970-0-05591600-1301684014_thumb.jpg

 

blogentry-6970-0-44072100-1301684041_thumb.jpg

 

 

The finished product has proved the method of constuction for me and I shall now proceed to make up the remaining sections.

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Exquisite!! Stunning work Rob. So before you see the 'shrink' how many of these girders have you to build?

 

Mike

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Exquisite!! Stunning work Rob. So before you see the 'shrink' how many of these girders have you to build?

 

Mike

 

Mike,

 

The shrink has refused to see me again - I'm too far gone already ;)

 

Each of the 2 lattice girders is 175' and is made up of the following sections :- 18ft 6in + 46ft + 46ft + 46ft + 18ft 6in, so another 5 of the size shown in the photos plus 4 shorter ones.

 

Robin

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I can only echo what Mike has said, Robin, it's wonderful work. And you're adding the rivets as well! (will they actually be visible?! ;) )

 

What I would appreciate would be a photo showing the Proxxon machine with a typical 'cut' in progress, please?

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Hi Tim,

 

I intend to add an overlay to the top of the girder as they are very noticeable, especially when the roof is removed - not sure about the underside yet.

 

I will post a photo of the Proxxon Cut off saw hopefully later today if I get a chance to cut the parts for the next girder.

 

BTW I purchased mine from Axminster Tools www,axminster.co.uk

It is a KG50 Proxxon Cut-Off 27150

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