Unfortunately progress has been rather slow, so there's not a lot to show in this update. I blame the recent cold weather - it didn't seem like a good idea to attempt such delicate work with frozen fingers...
The chassis is now soldered together - not a difficult job, with the jig holding everything together.
The insertion of worm and motor shaft into the gearbox looks somewhat unclear - the motor shaft is 1mm diameter, the inside diameter of the worm is 1.5mm diameter, and the motor shaft isn't long enough to reach the far side of the gearbox. My understanding of the solution is to use Nigel Lawton 1.0mm -> 1.5mm adaptor on the motor shaft, plus a stub axle of 1.5mm axle steel. A rough sketch of the scheme is shown below:
Closer examination confirms my fears that the gears and muffs aren't compatible. This arose mainly from the "Out of Stock" situation with my originally selected gears (64DP), and substituting Metric O4 gears meant the selected muffs needed changing too, which somehow got lost in communications. So another order will shortly be sent to shop 3, and I also need to check if the 10.5mm wheels are now available for the 517, and see what else I should add to the order (maybe the Quartering Tool?).
I had hoped to obtain some copper and steel paint to improve the appearance of the body, but couldn't find any on my recent trip to Watford Finescale Exhibition. Similarly I hoped for some mahogany paint for the coach bolections/droplights, but will have to continue experimenting with various alternatives.
However, I did obtain the Dean Sidings body kit for the 517.
I have made a start on the next project - the jig has been built and the bushes soldered into the side frames.
Checking the body against the frames raises a problem - the frames are about 2mm too long to fit.
The 517 body is too small for the Dapol chassis (necessitating some radical surgery to the Dapol chassis), and the Dapol body is reported to be rather small for the Association chassis (potentially too cramped for the Faulhaber motor which is widely preferred by members) - adding the two together suggests 517 body too small for Association chassis...
One option would be to cut off the resin buffer beams from the body, and rely instead on the etched buffer beams from the chassis kit.
The Association chassis kit is designed for motor in cab, which I would prefer to avoid if possible, so I intend trying to fit a 6mm Nigel Lawton micro-motor into the boiler.
Main problem with the 517 body kit is the lack of any gap in the tanks for doorway into the cab. Understandable that cutting such a hole would substantially weaken the kit with a half-cab loco (and expose the motor in the cab to view), but I think it needs to be done.
Having reviewed the articles in issues 74 and 75 of the GWR Journal, I think that I can "sort of" justify the 517 in my area based on the allocation of four to Wellington in 1914. I think they mainly worked on the Much Wenlock branch, but I know they occasionally worked to Crewe in later years.
Studying the accompanying range of pictures suggests that the Belpaire firebox on the kit needs backdating to a round-topped one, and probably there should be a spectacle plate at the rear. However, the 517s did vary substantially between individuals, and changed over the years, so there are plenty of alternatives available.
David
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