Thanks DCB, that is useful info re the Peco O Gauge rail, just what I needed to know. WRT straight track, I have worked out a way to graft Super 4 rail ends onto Peco Code 100 so that I can connect Code 100 flex track straight onto Super 4 with a smooth transition. I only plan to use Code 100 for less-visible areas as I am running out of usable Super 4 straights. I raided my scrap Super 4 rail collection and cut off a 26mm "plain end" piece and a 20mm "rail joiner end" piece (the 6mm difference is the projection of plain rail ends beyond rail joiner rail ends looking down on a Super 4 track section end) then ground down a 10mm long section of each piece, to just short of the top of the flat rail base. These ends are then soldered onto the ends of the Peco Code 100 rails. To do this I made a simple ply soldering jig about 150mm long with 2 grooves 1.5mm wide x 1.5mm deep @ 16.5mm spacing between inner sides of the grooves. I used a Tri-ang R482 short straight as a locator with the transition pieces slid onto rail/rail joiner to hold the pieces in correct longitudinal position. This combination is placed upside-down into one end of the jig and held down with a weight, then the Code 100 is laid in with ends overlying the 10mm sections of the transition pieces and butted up tight. Then sweated together (I used Carr's Brown Label flux for the Tri-ang steel and Yellow Label flux for the Code 100 nickel silver). The jig results in the rail tops being in the same plane with a smooth transition. I also cut out every 4th Peco sleeper and moved the remainder along to match Tri-ang spacing, it looks fine from a distance. The Code 100 needs packing below the sleeper base to match the Tri-ang height, I found 5/64 balsa sheet perfect for that.
WRT restoring points, Mr Snooze on YouTube has great videos of Tri-ang Super 4 point and track restoration. I have restored all my points including those nuisance fractured-off short rails, reattaching them with tiny self-tappers as per the videos. I have also nickel-plated all my points and short track sections, I haven't extended that to the quarter-curves or double straights yet but need more experimenting with my plating bath. Phase 1 of my planned layout is all flat so no traction issues so far from the nickel-plated sections. Wheel profiles are another can of worms, I am trying to retain as much of the original Tri-ang design as possible but many old wheels are elliptical at best and approaching square at worst, let alone damaged flanges and spacing on axles etc.. But I just love the sound and smell of the old stuff hurtling and rattling around, it makes all the cleaning and fussing worthwhile.