Jump to content
 

Hornby Sausage Van Upgrades


brossard
 Share

Recommended Posts

This topic has come up several times and I did review several of them.  I thought I'd share my efforts which are to upgrade the LMS and GWR vans in 00.  This is for a friend.

 

My starting point was a pair that had been severely knocked about.  I started off trying to salvage the underframes but it quickly became apparent that they were useless.

 

My reference is Historic Carriage Drawings, Vol 3, NPCs by Peter Tatlow, LMS Coaches by Essery & Jenkinson and LMS Journal 31.

 

I was annoyed to find that these vans, typical of Hornby in the bad ol' Margate era, are 4mm too short.

 

I had planned ahead and obtained some Comet W-irons and castings.

 

P1010002.JPG.b49366b5e67fff64b815fd2d6a12f9a4.JPG

 

I had to scratch build the underframes from plastic sheet and strip including 3.5mm channel.

 

After assembling the W-irons and underframes I had this:

 

P1010001-002.JPG.4358594980de9496d128b48874bfc9b7.JPG

 

The center axle is a sliding arrangement using 2mm brass tube and 1mm steel rod.  I used Bachmann wheels but thinned the wheels on the center axle to 2.3mm (was 2.7mm) to ensure easy passage through points.  The underframe does negotiate a small Peco point.

 

Continuing with the build, I made steps and completed the W-irons:

 

P1010001-003.JPG.2e2011426ce2e2952a3d090bc1f3798e.JPG

 

P1010002-002.JPG.b44bc8041a74818a37a883632126e116.JPG

 

Now the question I have is about the GWR van.  Being principally interested in LMS, my library is a bit thin when it comes to other railways.  There is one photo in Tatlow and from that I sussed that there are no brakes on the center wheels.  I'm also aware that buffers, J hangers and axleboxes are different.  I think I can cobble up something to get a reasonable representation of these.

 

So, I'm wondering if there are any pictures of the GWR van.  In previous threads on this topic, there were no pictures but perhaps I'll get lucky.

 

John

Edited by brossard
  • Like 4
Link to post
Share on other sites

Righto Arthur, I will attempt all and sundry entertained.

 

Seems to me that these vans are quite popular and a kit would not come amiss.  I wish someone would do the transfer set.

 

John

 W&T produced a kit with pre printed litho sides in 4mm for both the LMS and GWR vans with correct castings for both underframes. They often come up on eBay for about £10. There is a W&T LMS milk van using the same construction style on eBay at the moment.

 

http://www.ebay.co.uk/itm/390938424642?_trksid=p2060778.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

 

Mike Wiltshire

 

Google image of one of the two GWR vans here

 

http://upload.wikimedia.org/wikipedia/commons/2/20/Palethorpes_Van_(8270864840).jpg

 

Images of my W&T kit build here

 

http://www.rmweb.co.uk/community/index.php?/topic/76210-Hornby-palethorpes-6-wheel-vans/

Edited by Coach bogie
Link to post
Share on other sites

I was annoyed to find that these vans, typical of Hornby in the bad ol' Margate era, are 4mm too short.

I bought one of these when they first came out and was disappointed to find it was the wrong length. While I could appreciate that the one moulding was representing (at that time) two slightly differently detailed (though both the same length) vans, the length difference is so small it surely couldn't have made any serious difference to the performance even on sharp curves. Given it was all-new why do it wrong? A shame as the door detail is pretty good.

Link to post
Share on other sites

I've been busy detailing the underframes and thought I'd provide a report.  A fair bit of work left to do.

 

P1010001-005.JPG.3bfb06ff7da2ae2daa77894612623184.JPG

 

This is the LMS underframe.  I installed the Comet axleboxes but didn't like the springs.  I have a "loaf" of springs made earlier from plastic strip and these can be sliced off using my NWSL Chopper.  I'll add these towards the end.

 

The brake gear is rigged.  This is a bit more involved due to there being brakes on all 6 wheels.  I used the arrangement from a works drawing in LMS Journal 31.  I've only represented the brake rods to the center and RH axles brakes.  In reality they were linked at the yokes.  For the LH brakes, there's a reversing gubbins that lets the single crank operate the brakes.

 

The position of the dynamo is inferred from the pictures I have.  

 

P1010002-004.JPG.5af0862d2ae2cfea3a077f614bc5fc4c.JPG

 

The GWR underframe is very different.  I got axleboxes that resemble those on the van in my picture from a Bachmann wagon.

 

Thanks again to Mike for his picture of the kit underframe.  This was very helpful in getting a sense of where things went.

 

The brake rigging is relatively straightforward being a double acting crank acting on the outer axle brakes.

 

Handbrake is on GWR fashion on the end of the van.  I noticed a Vee hanger has gone ahoo.

 

John

Edited by brossard
  • Like 1
Link to post
Share on other sites

Over the past few days I've been working on these on and off.  I've just about finished so here's the results:

 

LMS underframe:

 

P1010006.JPG.a119f55264ba2628a622f8d80ef99b57.JPG

 

P1010007.JPG.2a35998838a1b0f085402479d70bc5a2.JPG

 

GWR underframe:

 

P1010009.JPG.a543ca1ee06dbc882bf8a8b3ddc38db0.JPG

 

P1010010.JPG.c34b404ec93e374ec7b1ca6fd23f5639.JPG

 

The big challenge here was to make the GWR pattern J hangers.  I used scrap brass and cobbled up jig.  There were false starts and do overs but I got there.  I expect someone will now tell me who makes them.

 

A few things left to do such as battery boxes and van end brackets.  The reinforcing bar needs adding the GWR u/f.

 

This is a lot of work but I don't see any getting around the need to replace the Hornby underframe.  In hindsight, a better approach might have been to use the Comet Stove R underframe, bearing in mind that the Hornby van is 4mm short.

 

John

Edited by brossard
  • Like 3
Link to post
Share on other sites

Thanks for the link Mike.  To my eye the printed sides are no better than the Hornby ones.  At least Hornby gave us the hinge detail, even if it's in the wrong place for the GWR van.  The van body could be scratchbuilt I think.  The thing that makes that a non-starter is the lettering.  It did cross my mind to make transfers but that's as far as I got.

 

John

Link to post
Share on other sites

I brought it all together today - quite exciting:

 

 

 

 

P1010004-001.JPG.95edd519e6acb6e34b9a43dd3afc4b66.JPG

 

 

 

 

 

P1010005-001.JPG.ec224d32fb9ac2d20516f61044086cc3.JPG

 

 

 

 

 

The body is a bit of a let down, but my friend will weather it and that should hide many of the sins.

 

 

 

 

 

P1010006-001.JPG.81c3e7ccf79489e3a123dbaf10e8e4a6.JPG

 

 

 

 

 

P1010001-006.JPG.f7a95b466d71e9b4b193e036be8c1d62.JPG

 

 

 

 

 

P1010002-006.JPG.d6be82c72e82ea02315fd0d31673481c.JPG

 

 

 

 

 

Note the reinforcing bars between axleboxes, battery boxes and footsteps.  I put a footstep on each side but I don't know if that is right, having only a picture of one side.

 

 

 

 

 

P1010003.JPG.1b9a680052665039b4e369cf715772d3.JPG

 

 

 

 

 

I'm quite happy with the way this has turned out.  Anyone else done this I wonder?

 

 

 

 

 

John

 

Edited by brossard
  • Like 5
Link to post
Share on other sites

Yes indeed using comet models under frame and components to produce the LMS version...weathered it is one of my favourites..Palethorpes were a local Black Country company...really like your models especially the GWR version...heresy for a midland man I know.

Link to post
Share on other sites

You could do the GWR one with Comet stuff too, apart from J hangers which I made myself, as mentioned above (a right royal pain).  I agree about the heresy, I'm a LMS man.  Figuring out the differences and getting them modelled was kind of fun though.

 

John

  • Like 1
Link to post
Share on other sites

  • 8 months later...
  • 8 months later...

I've just made GWR & LMS chassis using Shapeways 3d printing service but just need to check, should the solebars be fluted (i.e. I section or flat?

Will these be on general sale? I could use one of each, with Cambridge transfers!

 Do you have a Shapeways shop?

cheers from Oz,

Peter C.

Link to post
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
 Share

×
×
  • Create New...