NIK Posted September 1, 2016 Share Posted September 1, 2016 More than likely the issue is with top part of the gear tower, not being clipped in place properly - the loco not being level is a dead giveaway for that. You'll need to remove the PCB to gain access to it. 10 minutes to fix tops Does the top part of the gear tower clip into the bottom part?. That would explain why I couldn't work out how to get the whole gear tower out of the chassis. Regards Nick Link to post Share on other sites More sharing options...
RMweb Gold toboldlygo Posted September 1, 2016 RMweb Gold Share Posted September 1, 2016 Does the top part of the gear tower clip into the bottom part?. That would explain why I couldn't work out how to get the whole gear tower out of the chassis. Regards Nick Yes, it holds all the gears in place. Link to post Share on other sites More sharing options...
NIK Posted September 1, 2016 Share Posted September 1, 2016 Yes, it holds all the gears in place. Many thanks for the info. Unfortunately the top of the tower was firmly clipped in place. I visually checked the gears anyway. I had a few goes trying to get the bottom of the tower to work properly but although I got close it always ended with the gears going out of mesh in one direction. The amount the wheels can be turned by hand before resistance is met on the working bogie of my class 71 is lot more than a Bachmann Class 25 or a Heljan 33. I might try adding a sliver of material (gorilla tape?) to the middle prong of the keeper plate to see if the middle gear that connects the vertical tower to the horizontal was sitting too low to mesh in both directions. Regards Nick Link to post Share on other sites More sharing options...
RMweb Gold toboldlygo Posted September 1, 2016 RMweb Gold Share Posted September 1, 2016 (edited) Many thanks for the info. Unfortunately the top of the tower was firmly clipped in place. I visually checked the gears anyway. I had a few goes trying to get the bottom of the tower to work properly but although I got close it always ended with the gears going out of mesh in one direction. The amount the wheels can be turned by hand before resistance is met on the working bogie of my class 71 is lot more than a Bachmann Class 25 or a Heljan 33. I might try adding a sliver of material (gorilla tape?) to the middle prong of the keeper plate to see if the middle gear that connects the vertical tower to the horizontal was sitting too low to mesh in both directions. Regards Nick I wonder whether they've put the wrong diameter gear in or put them in the wrong way round. Edited September 1, 2016 by toboldlygo Link to post Share on other sites More sharing options...
NIK Posted September 1, 2016 Share Posted September 1, 2016 I wonder whether they've put the wrong diameter gear in or put them in the wrong way round. I definitely don't blame Hornby - the problems only started after I forcefully clipped the body over the Zimo MX600R decoder. Luckily there aren't any gradients on the electrified sections of the club layout I'm hoping to run the loco on. So I can probably get away with running it as 4 wheel drive for now until spares become available. I tried adding gorilla tape rectangles to the centre prongs of the keeper plate and it seemed to help but not enough to stop the gears grinding when running in reverse on the rolling road. I've also drilled out a deeper recess for the middle intermediate gear in case it wasn't close enough to the vertical tower but that only made things worse - I will add material to the keeper plate to make up for making the tower gear recess deeper. Regards Nick Link to post Share on other sites More sharing options...
JSpencer Posted September 1, 2016 Share Posted September 1, 2016 (edited) It sounds like at least one gear has lost some teeth. You must really have forced it home to stripe them off, in a direction causing the wheels to turn or dislocate. BTW, does it have as much free play as a Dapol class 52 (they are 1/4 turn before resistance sets in)? Edited September 1, 2016 by JSpencer Link to post Share on other sites More sharing options...
NIK Posted September 1, 2016 Share Posted September 1, 2016 It sounds like at least one gear has lost some teeth. You must really have forced it home to stripe them off, in a direction causing the wheels to turn or dislocate. BTW, does it have as much free play as a Dapol class 52 (they are 1/4 turn before resistance sets in)? I don't have a Dapol 52 - it seems like I might have been clutching at straws if the Dapol 52 has similar free play. I haven't found any gears with stripped teeth or even worn teeth. I tried to make sure I pressed the body straight down so the wheels didn't turn. Regards Nick Link to post Share on other sites More sharing options...
luke_stevens Posted September 1, 2016 Share Posted September 1, 2016 I definitely don't blame Hornby - the problems only started after I forcefully clipped the body over the Zimo MX600R decoder. Luckily there aren't any gradients on the electrified sections of the club layout I'm hoping to run the loco on. So I can probably get away with running it as 4 wheel drive for now until spares become available. I tried adding gorilla tape rectangles to the centre prongs of the keeper plate and it seemed to help but not enough to stop the gears grinding when running in reverse on the rolling road. I've also drilled out a deeper recess for the middle intermediate gear in case it wasn't close enough to the vertical tower but that only made things worse - I will add material to the keeper plate to make up for making the tower gear recess deeper. Regards Nick Hi Nick, Is there any chance of some photos? I'd be interested to see what is going on. I haven't got a Hornby 71 (committed to a DJ one) but I'd like to understand what is going on. A little bit of learning, etc. Yours Luke Link to post Share on other sites More sharing options...
JSpencer Posted September 1, 2016 Share Posted September 1, 2016 I don't have a Dapol 52 - it seems like I might have been clutching at straws if the Dapol 52 has similar free play. I haven't found any gears with stripped teeth or even worn teeth. I tried to make sure I pressed the body straight down so the wheels didn't turn. Regards Nick You can push a Dapol 52 almost 2 cm before it locks up! Their 73 is lot less, nearly half that. Unless Hornby switched to bevel gears (unlikely as both ends would be free running), I cannot imagine any circumstances that will cause a bogie to be free running. One of the gears must be disengaged somewhere, either through being broken, it's shaft being broken, the tower being un clipped or broken above or below. Something broken or unclipped has caused it to disengage some where. Maybe forcing the body back on, caused the bogie under the tower to split leading to gears being disengaged. Link to post Share on other sites More sharing options...
NIK Posted September 2, 2016 Share Posted September 2, 2016 I think I've found the problem with my class 71. I ran the loco in reverse for a few seconds then looked at the gears in the tower. The gear that is driven by the worm had worn and bent teeth. Maybe as suggested one of the clips at the top of the gear tower had not held and the worm came out of proper mesh and damaged the next gear. I tried remodelling the top of the gear tower with a fine tipped soldering iron and a file to get the worm shaft to sit a bit lower and mesh with the remains of the gear teeth but it just made things worse. Regards Nick Link to post Share on other sites More sharing options...
JSpencer Posted September 2, 2016 Share Posted September 2, 2016 I think I've found the problem with my class 71. I ran the loco in reverse for a few seconds then looked at the gears in the tower. The gear that is driven by the worm had worn and bent teeth. Maybe as suggested one of the clips at the top of the gear tower had not held and the worm came out of proper mesh and damaged the next gear. I tried remodelling the top of the gear tower with a fine tipped soldering iron and a file to get the worm shaft to sit a bit lower and mesh with the remains of the gear teeth but it just made things worse. Regards Nick Plastic and soldering ions make a bad combination. Your best bet is now to acquire a spare bogie, this is no hope of fixing this unless you have machine tools to make new parts. Link to post Share on other sites More sharing options...
NIK Posted September 3, 2016 Share Posted September 3, 2016 Yes, Hornby haven't published a service sheet for the Class 71 yet. I might just be able to make a new housing for the worm gear but I can't make the twin gear that mates with the worm and the gear tower. A member of my club 3D printed a gear for a Dapol N gauge Terrier but I suspect a new Hornby gear tower will be a similar price. Plus the Class 71 motor seems pretty torquey. My 71 now on 4 wheel drive has a drawbar pull of 37g at DCC speed step 126 and wheels slipping. I will put it on my DCC test track and see how many Mk 1 coaches it will pull. Does any one know if the Class 71 ever hauled dead EMUs or DEMUs?. Regards Nick Link to post Share on other sites More sharing options...
34theletterbetweenB&D Posted September 3, 2016 Share Posted September 3, 2016 ...Hornby haven't published a service sheet for the Class 71 yet. I might just be able to make a new housing for the worm gear but I can't make the twin gear that mates with the worm and the gear tower.... In your shoes I'd contact Hornby service, explain that you have managed to damage the mechanism, and can they help? ...My 71 now on 4 wheel drive has a drawbar pull of 37g at DCC speed step 126 and wheels slipping. I will put it on my DCC test track and see how many Mk 1 coaches it will pull... If the mk1s are free running, that should be good for reliably starting 18 coaches on level track. That's the sort of pull that the better RTR steam models exert... Link to post Share on other sites More sharing options...
RMweb Gold Ian Hargrave Posted September 3, 2016 RMweb Gold Share Posted September 3, 2016 I have followed NIK's tribulations with his 71 with much sympathy and note members advice/comments with interest. It does occur as a strictly dc only operator that maybe his wiser course of action would be to purchase a new model rather than prolong the agony by testing to destruction ? Sorry.... Link to post Share on other sites More sharing options...
barison82 Posted September 6, 2016 Share Posted September 6, 2016 (edited) Does any one know if the Class 71 ever hauled dead EMUs or DEMUs?. I recall seeing a photo a good while ago in a book depicting a Class 71 hauling a 4-SUB unit through Thames Ditton station after a derailment at Hampton Court; the loco was utilised to tow the damaged stock clear. So I'm certain that these loco's had hauled dead EMUs/DEMUs. Alex Edited September 6, 2016 by barison82 Link to post Share on other sites More sharing options...
NIK Posted September 7, 2016 Share Posted September 7, 2016 I recall seeing a photo a good while ago in a book depicting a Class 71 hauling a 4-SUB unit through Thames Ditton station after a derailment at Hampton Court; the loco was utilised to tow the damaged stock clear. So I'm certain that these loco's had hauled dead EMUs/DEMUs. Alex Dear Alex, Many thanks for the info. That gives me a better excuse for running my 71 with 4 wheel drive hauling an EMU (driven or motor-less). I have got a 4-SUB kit to build, although I'll practise on some less rare kits first. Regards Nick Link to post Share on other sites More sharing options...
royaloak Posted September 7, 2016 Share Posted September 7, 2016 I definitely don't blame Hornby - the problems only started after I forcefully clipped the body over the Zimo MX600R decoder. Luckily there aren't any gradients on the electrified sections of the club layout I'm hoping to run the loco on. So I can probably get away with running it as 4 wheel drive for now until spares become available. I tried adding gorilla tape rectangles to the centre prongs of the keeper plate and it seemed to help but not enough to stop the gears grinding when running in reverse on the rolling road. I've also drilled out a deeper recess for the middle intermediate gear in case it wasn't close enough to the vertical tower but that only made things worse - I will add material to the keeper plate to make up for making the tower gear recess deeper. Regards Nick Why force it? If it wont go on then there is something wrong so find out what is preventing the body going on, brute force nearly always ends in tears! Link to post Share on other sites More sharing options...
slilley Posted September 17, 2016 Share Posted September 17, 2016 Yes, Hornby haven't published a service sheet for the Class 71 yet. I might just be able to make a new housing for the worm gear but I can't make the twin gear that mates with the worm and the gear tower. A member of my club 3D printed a gear for a Dapol N gauge Terrier but I suspect a new Hornby gear tower will be a similar price. Plus the Class 71 motor seems pretty torquey. My 71 now on 4 wheel drive has a drawbar pull of 37g at DCC speed step 126 and wheels slipping. I will put it on my DCC test track and see how many Mk 1 coaches it will pull. Does any one know if the Class 71 ever hauled dead EMUs or DEMUs?. Regards Nick No E5005 hauled a 4TC 421 on the Man of Kent railtour on 11 April 1971 Link to post Share on other sites More sharing options...
slilley Posted September 17, 2016 Share Posted September 17, 2016 I recall seeing a photo a good while ago in a book depicting a Class 71 hauling a 4-SUB unit through Thames Ditton station after a derailment at Hampton Court; the loco was utilised to tow the damaged stock clear. So I'm certain that these loco's had hauled dead EMUs/DEMUs. Alex Are you sure it was a 71? They rarely left the South Eastern Division and would have had a conductor if on the South Western. Might it have been a 74? Simon Link to post Share on other sites More sharing options...
RMweb Gold stovepipe Posted September 17, 2016 RMweb Gold Share Posted September 17, 2016 (edited) I've got a photo of the Man of Kent tour at Sittingbourne, 71 with a TC unit, listed as 427 below. http://www.sixbellsjunction.co.uk/70s/710411se.html Edited September 17, 2016 by stovepipe Link to post Share on other sites More sharing options...
south Posted September 18, 2016 Share Posted September 18, 2016 Hi everyone. Could anyone tell me if a 71 in br blue ever made it onto the southwestern. Really want to buy the Hornby model and need an excuse 1 Link to post Share on other sites More sharing options...
slilley Posted September 18, 2016 Share Posted September 18, 2016 Hi everyone. Could anyone tell me if a 71 in br blue ever made it onto the southwestern. Really want to buy the Hornby model and need an excuse They would have done going to Eastleigh for overhaul. Also, I know E5010 worked a Guildford to Margate charter on 12 June 1968, but not sure if the loco was in blue yet or in green with one of the many variations of small yellow panel. Still doing some digging into that working. The only other working I know of was when E5006 worked a test train of 2 4VEP units from Waterloo to Eastleigh on 15 June 1969. This was the later E5006 previously E5022. The original E5006 was converted to become 74003. Best wishes Simon Link to post Share on other sites More sharing options...
slilley Posted September 18, 2016 Share Posted September 18, 2016 (edited) I've got a photo of the Man of Kent tour at Sittingbourne, 71 with a TC unit, listed as 427 below. http://www.sixbellsjunction.co.uk/70s/710411se.html Thanks for that typo on my part Edited September 18, 2016 by slilley Link to post Share on other sites More sharing options...
RMweb Gold stovepipe Posted September 18, 2016 RMweb Gold Share Posted September 18, 2016 They would have done going to Eastleigh for overhaul. Also, I know E5010 worked a Guildford to Margate charter on 12 June 1968, but not sure if the loco was in blue yet or in green with one of the many variations of small yellow panel. Still doing some digging into that working. The only other working I know of was when E5006 worked a test train of 2 4VEP units from Waterloo to Eastleigh on 15 June 1969. This was the later E5006 previously E5022. The original E5006 was converted to become 74003. Best wishes Simon From the info I have E5010 would have been in green with full yellow ends in June 1968, and E5006 (i.e.E5022) was in blue with full yellows by November 1968. It's a shame neither manufacturer are issuing pre-TOPS blue versions - they spent 6 to 7 years in this configuration after all. Link to post Share on other sites More sharing options...
south Posted September 18, 2016 Share Posted September 18, 2016 Thanks guys. Any more info please put on here. Think i might have to invest anyway. My old area was Woking twin bridges in the 70s and early 80s. Many happy long days spent there Link to post Share on other sites More sharing options...
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