This topic is about my conversion of a Bachmann VDA into an Network Rail Optical Car like this:
Hopefully I may stumble upon ideas which may make the conversion easier for other modellers and which haven't been mentioned elsewhere in RMWeb.
I started off with a VDA as I had one spare but apparently other wagons have similar wheelbases. The first step (and probable mistake) is to cut along the door margins as shown
then fill in the door handle recesses, file and cut back all the other detail
The cut out section can then be used as a template for the central vanes which can be made up for the thinnest section of plastikard which you can manage, which in my case was 0.75mm but to scale would probably be much thinner (and flimsier)
The tricky part is the central section. Having looked at the protoype it appears that the construction is flat steel plate welded to a semi-section of steel tube which gave me a similar idea.
You can get overflow connector pipe from Wickes very cheaply and with a cross section of about 25mm, it is the simplest and easiest compromise to build up a perfectly round top section, which is also very strong.
For the handrails I used .25mm piano wire glued into place
Where I am now stuck is in the portals for the photocells - if anyone has found a simple and elegant solution I would be very grateful for your ideas!