PAD Posted July 2, 2015 Share Posted July 2, 2015 Hello All. It's been a while since I finished the Duke so I thought it was about time I started a new build. I'm not really into GWR/BR Western Region, but have always had a soft spot for the 57XX. I came across a very excellent build of the JLTRT 57XX on Western Thunder and was smitten by the kit. I was in Scotland on business earlier in the week and gave JLTRT a ring to see if they had one in stock, and as they did, I took the plunge. I was only up the road at Bridge of Weir so made a detour to Irvine before returning to Leeds. As it happened they were on summer shut down but Laurie Lynch was in so I shot off to buy one. Laurie gave me an overview of the kit and some tips and pointers. He also very kindly gave me a tour of the production area showing me the various manufacturing procedures. Very impressive and definitely not a cottage industry establishment (not disrespect to the many other kit manufacturers we are lucky to have producing kits in O gauge). The only thing they do not do in house is the etching process which is out sourced. He's a really nice bloke and very helpful. Any way, on to the kit. It is packed in a very large box (too large in fact) which no doubt will accommodate the largest of their kits, so the first thing I did was to lop about 7-8 inches off it so that now it is only @ 12 inches long. This will accommodate the longest of the etching and all the other bits but will be too large for the finished model. No big deal I will sort out something else to store it in when it's finished. This is a multi media kit including a PU resin casting for the boiler/pannier tanks, etched brass and nickel silver, cast white metal, nickel silver and brass detailing parts, and an assortment of nut, bolts and brass and copper rod to complete. Laurie threw in a set of prototypical cast nickel silver crank pin nuts to replace the Slaters' ones in their wheel sets as part of the deal. Here's what you get in the box. 7 Link to post Share on other sites More sharing options...
ian@stenochs Posted July 3, 2015 Share Posted July 3, 2015 Hi Pad. I built one of these. Really good kit. The most difficult part is the bunker corners. Make sure you use the longer etch, small one on left of main sheet in your picture, and be prepared to do a wee bit of fitting to the brass castings for the corners. The resin boiler/tanks save a lot of time and difficult bending. I stuck it to the footplate and cab with Araldite and reinforced joint with a few self tapping screws. Enjoy the build. Ian Link to post Share on other sites More sharing options...
steve fay Posted July 3, 2015 Share Posted July 3, 2015 Excellent I love the panniers, il be watching with interest Link to post Share on other sites More sharing options...
PAD Posted July 3, 2015 Author Share Posted July 3, 2015 I'm still waiting for the wheels to arrive from Slaters so can't get on with chassis yet, where I would normally start. Decided to crack on with the footplate which comes with a fold down jig to keep it flat and straight, while the cab and splashers etc., are added before the resin casting. Not the only manufacturer to do this but it's a first for me, and I found it really easy to erect flat and square. There is a half etch laminate with lots of rivet and other detail, that has to be sweated on top of the jigged foot plate. Some rivets need punching out along the beading for the splashers and for the lamp iron bases. The kit includes cast brass lamp irons also but I prefer to use the etch ones on the footplate front and the two spares on the side. I will of course use the cast items at the rear on the bunker. Here's the footplate before the sides were folded to make the jig. And the sides being folded. Sides folded with the cross members also folded and soldered on one side. A dry run with the detail laminate. It needed minimal fettling to get it to sit down with the lamp irons uprights fitting up through slots. Some of the punched out rivets still to be done on the splasher beading. The laminate screwed to the footplate for soldering. I overlooked the circled tabs and had already started soldering before I realised. And the tabs folded. There is no mention of these in the instructions. All the other folds are arrowed on the exploded diagram. And soldered. That's all for now. 13 Link to post Share on other sites More sharing options...
PAD Posted July 3, 2015 Author Share Posted July 3, 2015 The buffer beams also have overlays with the rivet detail. I held these in place with 6 BA nuts and bolts to line them up and keep still while I solded in place. Both the overlay and the buffer beam were tinned before fixing. And cleaned up And a sneak preview with the resin casting placed on the footplate. So far I'm very impressed with the quality of this kit. 15 Link to post Share on other sites More sharing options...
3 link Posted July 4, 2015 Share Posted July 4, 2015 Hi Pad, Great to see you back on the forum, I built one of these a few years ago now and they do go together well. Like Ian said the bunker is a bit of a pain and the same style of fabrication was used on their 42xx as well as their prairies, also the ash pan will need some trimming to clear the gearbox, well it does if you use the fold up gearbox made by Markits as that was the only one compatible at the time. ATB, Martyn. Link to post Share on other sites More sharing options...
PAD Posted July 5, 2015 Author Share Posted July 5, 2015 Thanks Ian and Martin for the tips based on your experience of building this kit. I received the wheels yesterday from Slaters so decided to prepare them ready to start work on the chassis. As usual the front and rear faces needed some work to remove the flash and molding pip. Her's some before and after shots and the completed set. I still need to counter sink the hole for the crank pin screw at the rear before fitting. Hopefully the frames will be erected next time I post. Don't know why, but when I access RM web via Internet Explorer, I cannot insert text either in between or after adding pictures as I am doing now. If I access via Google Chrome then I can do it, as in this session. Anybody know why that is? My previous threads on the Black 5 and Duke of Gloucester worked fine via Internet Explorer. Cheers, Peter 5 Link to post Share on other sites More sharing options...
PAD Posted July 7, 2015 Author Share Posted July 7, 2015 Well I didn't get the time at the bench I hoped for so only got as far ad laminating one set of coupling rods. After snipping from the fret I opened the holes with a broach until they would just take an 8 ba bolt. After getting the first one right i added Link to post Share on other sites More sharing options...
PAD Posted July 7, 2015 Author Share Posted July 7, 2015 Whoops! cont.... a piece of masking tape to mark how far to go with the other bits. Then I bolted the laminates together, popped in the vice and soldered up. So much for a quick post via my phone - just realised I need to resize the pictures so will have to get my lap top out B**ger! Link to post Share on other sites More sharing options...
PAD Posted July 7, 2015 Author Share Posted July 7, 2015 Ok here's the pictures. Enlarging the crank pin holes. Bolted together and then into the vice. After soldering. I then filed off the cusp, remaining tabs from the fret andcleaned off the excess solder. Then I drilled out the half etch holes for the joint and added a 12 BA bolt from the rear, after first filing down the head. And from the front after soldering, trimming and cleaning up. I have also ordered a 3 stage gearbox plus Canon 1833 motor from ABC, so I now have everything apart from enough time to complete the model. Cheers, Peter 6 Link to post Share on other sites More sharing options...
RMweb Gold Barry Ten Posted July 7, 2015 RMweb Gold Share Posted July 7, 2015 Very useful, thanks. I have one of these to build as well... Link to post Share on other sites More sharing options...
Kev_Lewis Posted July 7, 2015 Share Posted July 7, 2015 .....also the ash pan will need some trimming to clear the gearbox, well it does if you use the fold up gearbox made by Markits as that was the only one compatible at the time.0 I gave up trying to get a fold up gearbox into mine. In the end I opted for an ABC Gears Mini 7S with a Canon 1833 motor. Although there probably is enough room in the firebox for a Maxon motor. Link to post Share on other sites More sharing options...
PAD Posted July 7, 2015 Author Share Posted July 7, 2015 Hi Kev, I have ordered the Mini plus Canon with 30:1 ratio. After building my last three kits with ABC/Maxon or Canon motors, I would only go back to fold up etched gearboxes, as a matter of economy, if I could not afford a top end unit. Hi Barry, Be good if you got yours started as well to see the comparison. Have you seen the build by Heather Kay on Western Thunder? Very useful and a really nice build. Got one or two useful pointers from that which I will bear in mind. Cheers, Peter 1 Link to post Share on other sites More sharing options...
RMweb Premium 2ManySpams Posted July 7, 2015 RMweb Premium Share Posted July 7, 2015 Don't tell the GWR brigade but I've got one of these kits on my loco shortlist, probably numbered as 4666. Having battled with bending up an etched pannier tank, that resin one looks a much better idea. Will be watching with interest. Link to post Share on other sites More sharing options...
RMweb Gold Barry Ten Posted July 7, 2015 RMweb Gold Share Posted July 7, 2015 Hi Barry, Be good if you got yours started as well to see the comparison. Have you seen the build by Heather Kay on Western Thunder? Very useful and a really nice build. Got one or two useful pointers from that which I will bear in mind. Cheers, Peter I really ought to get cracking on it as I bought the kit getting on for 6 years ago. I'm signed up for Western Thunder, just haven't posted there yet! I've just finished painting this Tower Brass 4575 class: http://www.rmweb.co.uk/community/index.php?/blog/257/entry-16283-a-brace-of-prairies-back-in-black-and-green/ As you can see most of my stuff is 4mm, but I am acquiring a small amount of 7mm stuff. I look forward to following your build. Link to post Share on other sites More sharing options...
Grasshopper John Posted July 8, 2015 Share Posted July 8, 2015 Welcome Back Peter Will be following you on this as your workmanship is spot on as always. I just have one word TELFORD well two BEER. Link to post Share on other sites More sharing options...
Pete Harvey Posted July 9, 2015 Share Posted July 9, 2015 Is it not three Telford And Beer? Link to post Share on other sites More sharing options...
PAD Posted July 22, 2015 Author Share Posted July 22, 2015 On wards and upwards. The frames with the center bearing hole elongated to allow some up and down movement. The lower one has the retaining washer in place plus the piece of waste etch to prevent the bearing from turning. The washer was canabalised from a spare etched gearbox. The kit comes with cast hornblocks for those who prefer to build with springs or CSB, but I'm not one of them. The outer bearings in place and the overlay being sweated on.. I then cut off the etch springs in favour of the cast ones. No contest really when you compare the two. The frames ready for adding the spacers. The various bit ready to go. I was intending not to file off the cusp on the edge of the spacers, but a quick measure with the vernier gauge over the width of the bearings during a dry run, showed that they would have fouled the wheels. Easier to remove the cusp, than to try to file the bearings faces later so the wheels would fit. Setting up in my brother's Avonside jig. Not an essential tool but it makes things a lot easier, even with a "rigid" chassis. And all soldered up. The ABC 3 stage gearbox and Canon motor arrived since my last post. The driving wheel springs solder on. A bit early to be putting on the cast crank pin nuts, but I decided to prep them up ready for later on. Thanks To Ozzy O for the tip on soldering them to a piece of brass plate to facilitate drilling and tapping. Works a treat. The lower one shows the slight counter sink at the start of the thread to make it easier to get them started on the bolt when fitting. A comparison with the standard 12 BA nut supplied by Slaters. And then the ash pan fitted. And finally for now, a trial fit of the motor and gearbox. With a little filing of the top rear bend of the middle spacer, it fits nice and snug with the gearbox horizontal and the motor vertical. If I was Jazz, that would be an afternoon's session or less, but I'm not, so it it took several. My apologies for the camera (phone) shake on some of the images. To be continued...... Cheers, Peter 14 Link to post Share on other sites More sharing options...
PAD Posted July 24, 2015 Author Share Posted July 24, 2015 On my next session I made a slight digression by folding up and soldering the bunker inner frame and trying it in place on the footplate.Fits precisely so if the rest of the body etching go together as easily I shall be very pleased. Anyway, back to the chassis. I have added some nickel silver rod inside the frames to bear down on the middle floating bearings to act as springs. Simple but it works. I then laminated the brake shoe and hanger etchings and and fitted in place with brass rod. I used a piece of card to space them all off the wheel treads to the same gap and chamfered the inner edge of the shoes to gain more clearance for removing and refitting the wheels. Next job was to prepare the brake rods and have a dry run to see if it will be possible to remove the wheels without having the rods detachable in some way. I clamped the rods in the vice in pairs to remove the cusp and fettle them up. Saves a bit of time on doing them individually. The rods were then attached using the provide etched spacers to give clearance to the wheels, and held in place by short lengths of cable insulation. Once satisfied that the wheels would be removable with the rods permanently fixed, I soldered the lot in place. Next up will be to fit the cranks and brake cylinder casting behind the rear wheels to complete this part of the build. Cheers, Peter 14 Link to post Share on other sites More sharing options...
hobbyhorse Posted July 25, 2015 Share Posted July 25, 2015 Nice job on the chassis. Simon Link to post Share on other sites More sharing options...
PAD Posted August 9, 2015 Author Share Posted August 9, 2015 Since my last post I had the opportunity to visit Didcot Railway center and crawl all over one of their two 8750 pannier tanks. Not identical to the 5700 but they have much in common. This has highlighted a couple of errors in the kit I had not noted when looking at prototype pictures of the locomotives when in service. First of all there is a row of rivets missing from the front edge of the cab opening on both sides. This would be OK for the variants with the front handrail running from an extension of the cab beading into the running plate, but not for those with the front handrail in knobs as per the rear. The cab overlay is allready in place so I will have to live with that. However, the ash pan is also incorrect as it has sides running directly from the bottom of the firebox and they also slope inwards. They are in fact set inwards and are vertical. This I have been able to remove and modify. There is some further detail to be added along the edges but I moved on to other things for now. Mostly I have been working on the cab, bunker and boiler/pannier tank casting. The cab and bunker are soldered together and I have drilled and tapped the boiler (8BA) so that it may be screwed to the running plate and cab front at the appropriate time. Both the cab and bunker have inner "skeletons" onto which overlays are added with the rivet detail. The grab rail was only inserted to line up the overlay, and the two tabs with arrow heads are where the bends have to be made. Cast corner pieces must be added to fill the gaps. Here's the finished item albeit without fire and lamp irons. The inner side of the cab back plate is missing any representation of the rear doors, so these were scribed on before soldering the plate in place on the bunker. This is guess work as I don't have a picture to go by. I have a picture of the 8750 set up but I believe they are different. As can be seen, the bunker innards will not allow for a part load of coal, and will need a base plate adding before coaling up. An finally some pictures of the cab and boiler. The last shot shows the cab and boiler screwed to the footplate but it's only temporary. There's a lot of detail to add to the running plate before the boiler goes on permanently. 4 Link to post Share on other sites More sharing options...
RMweb Premium 2ManySpams Posted August 10, 2015 RMweb Premium Share Posted August 10, 2015 Other than the void in the firebox, is the resin boiler / tank casting completely solid? Link to post Share on other sites More sharing options...
Kev_Lewis Posted August 10, 2015 Share Posted August 10, 2015 Other than the void in the firebox, is the resin boiler / tank casting completely solid? The one I built a few years ago was, and it looks like this one is too. It does add a nice bit of weight to the model. Link to post Share on other sites More sharing options...
RMweb Premium 2ManySpams Posted August 10, 2015 RMweb Premium Share Posted August 10, 2015 The one I built a few years ago was, and it looks like this one is too. It does add a nice bit of weight to the model. Just wondering how much room there is for DCC chips and a speaker... Link to post Share on other sites More sharing options...
Kev_Lewis Posted August 10, 2015 Share Posted August 10, 2015 (edited) Just wondering how much room there is for DCC chips and a speaker... I thought that might be your reason for asking. The solid casting does mean you can't put anything in the boiler and smokebox. But unless you're fitting inside motion there's bags of room between the frames. Are you being tempted towards the light again? Edited August 10, 2015 by Kev_Lewis Link to post Share on other sites More sharing options...
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