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Manchester Central, CLC & GN Warehouses & Castlefield Viaducts


Ron Heggs
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Moved the third modelling table into the railway room, and all the models and modelling materials moved out of the workshop into the railway room as well. Everything is now under plastic dustsheets

 

Painting the railway room ceiling tomorrow afternoon, and hoping to get started on the baseboard this coming weekend whilst everything is under dustsheets

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The ceiling is painted

The spray painting certainly shifted a lot of dust and grit, good job everything was under dustsheets.The decision to spray paint was the right one, as wouldn't have wanted any of that dust and grit falling on the layout in the future :no:

Setting up the woodworking equipment on Thursday ready for the weekend :locomotive:

 

Going to do a test piece first, to get a good methodology sorted and set up any jigs, etc.

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Way back in a previous life when I was a wedding photographer, I decided to paint the old studio and was persuaded to spray the paint rather than spend several days up a ladder with a roller. Best move ever - all done in two hours late at night and ready for customers the next day.

 

Hopefully with a bright-ish colour on the roof, the cave will start to look more inviting. Usually the space also looks much bigger and more impressive with painted walls as well. You are allowed to slow down you know - but if you have pics of the benchwork we all want to see them!!!!

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You are allowed to slow down you know - but if you have pics of the benchwork we all want to see them!!!!

Hi, Ian

 

Just getting into top gear :locomotive:

 

Daytime in the railway room [baseboard construction], and evenings on the dining table [Model construction]

 

Will show the build of the baseboard as it progresses - if I can keep the camera clear of sawdust :scratchhead:

 

Cheers

 

Ron

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Ron

 

The dust collection system on the saw looks interesting

 

Does it work and if so what have you used and how does it work?  :scratchhead:

 

Chris

Hi, Chris

 

It is a piece of 125mm dia flex aluminium tube taped around the outlet pipe on the rear of the chopsaw (the original cloth bag was too small and the zip was broken), and fed into a plastic tub enclosed by a plastic sheet

 

It works, but there is still a small amount of sawdust direct from the saw blade which isn't collected

 

It isn't worth buying a dust extraction system for this volume of work

 

Ron

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That baseboard looks impressive Ron, although we shouldn't really be surprised by that.  More reasons to keep watching your build.

 

Colin

Thanks Colin

 

I am in the middle of cutting the boards for the second half of this movable section

 

will post pictures of the construction later

 

Cheers

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Hello Ron,

 

nice looking base boards. Am I correct in thinking that your going to make the outsides around the box that you have already? So that it almost becomes an open box type girder.

 

The chop saw that we have up the MRC when we use it, we attach a vacuum cleaner to the outlet it helps to keep the dust down. The one that we use looks a bit like one of the Henry ones.

 

Keep up the good work, one of the good things about doing the cutting now is that all you'll have to do is one BIG clean up when it's all done.

 

OzzyO.

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Hello Ron,

 

nice looking base boards. Am I correct in thinking that your going to make the outsides around the box that you have already? So that it almost becomes an open box type girder.

 

The chop saw that we have up the MRC when we use it, we attach a vacuum cleaner to the outlet it helps to keep the dust down. The one that we use looks a bit like one of the Henry ones.

 

Keep up the good work, one of the good things about doing the cutting now is that all you'll have to do is one BIG clean up when it's all done.

 

OzzyO.

Thanks - Yes, there will be an additional skirt board fixed around the outside edges of the box

 

Don't have a spare vac, but brush up each evening - then when the woodworking is completed there will one big clean up

 

Cheers

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The second part of the movable section of the baseboard -

 

post-10633-0-77196900-1362160067_thumb.jpg

The computer CAD temporarily located in the railway room to assist in the baseboard construction

 

post-10633-0-88531900-1362160105_thumb.jpg

The current baseboard section on display

 

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Assembled boards

 

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Pillar drill set up to drill the 65mm dia holes in the boards

 

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Drilled & assembled

 

The complete section will now be glued up, fitted with timber fillets and outer skirt boards

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Interesting stuff with the interlocking members - was the chop blade just the right width for the material?  

I'm sure you've planned out where cable runs go, but would it be worth drilling holes in the !internal" lengths where you've not drilled holes already, to allow for future changes of plan, or additions?  Presumably wouldn't affect board strength, but might build in a bit of redundancy?  Anyway, just a thought!

 

What are the plans for the walls?  Thought you might have sprayed them when you were doing ceilings?

 

Keep up the good work and updates!

 

Cheers,

 

26power

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Interesting stuff with the interlocking members - was the chop blade just the right width for the material?  

I'm sure you've planned out where cable runs go, but would it be worth drilling holes in the !internal" lengths where you've not drilled holes already, to allow for future changes of plan, or additions?  Presumably wouldn't affect board strength, but might build in a bit of redundancy?  Anyway, just a thought!

 

What are the plans for the walls?  Thought you might have sprayed them when you were doing ceilings?

 

Keep up the good work and updates!

 

Cheers,

 

26power

The blade width is 3.5mm and the board thickness is 7mm - so a double cut is all that is required

 

All the cabling runs to the track droppers, turnout motors, signalling, and building & street lighting have been already been routed

 

The walls have been brushed and washed down, and will be vacuumed after all the woodworking is completed. They will then be lined with foam boards and finally painted

 

Ron

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Right, we ran out of plastsruct, is Ron now going to steal all the timber!!! Fantastic modelling Ron, hope all goes well with the project, stunning read, stunning modelling. Jeff.

No timber famine due to my modelling activities :no:

 

The baseboard was designed to be light and loadbearing with minimal deflection - so volume of wood and cost is low :mosking:

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All glued up and fitted some of the outer fillets

 

post-10633-0-23467600-1362258979_thumb.jpg

The complete movable section - 5.2m x 1.2 m offsetting another 1.2m at the far end

 

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A few of the fillets clamped in place

 

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The jointing between the two halves of the section - sandwiched with PVA

I have been thinking about the supporting legs ..... and may now use 150mm dia uPVC drain pipe instead of timber - cross cut at the upper end to fit around the board cross joints, and fitted with plastic bowl-shaped feet which will slid easily over the carpet flooring  

 

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... more glueing, skirts and joining strip added -

 

post-10633-0-53212300-1362339469_thumb.jpg

Joining timber strip added to the left - this will butt up to the fixed baseboard and allow locking of the two baseboards

 

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Close-up of the joining strip, and the two section jointings

 

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View from the opposite direction

 

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The diagonal boards

 

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The diagonal skirt board ready for fixing

 

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Close-up of the outer skirt board fixings

The legs are next - after reorganising the railway room, and moving this baseboard into its final position

Then its all go for the main baseboard build

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The Plastkard Perfectionist becomes the Woodwork Wizard!

 

Looking fantastic Ron. If you are ever up for visitors, I'll be dropping Sofia off at the nearest beach and gunning it up country from Elche in a hire car at the speed of light :D

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The Plastkard Perfectionist becomes the Woodwork Wizard!

 

Looking fantastic Ron. If you are ever up for visitors, I'll be dropping Sofia off at the nearest beach and gunning it up country from Elche in a hire car at the speed of light :D

Visitors are always welcome

 

Although some of the actual layout build will need to be completed before a visit is worthwhile

 

Cheers

 

Ron

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