GWR Loco coal wagon (diagram N13)
Locos need coal. I haven't started building the loco stock I will need for Netherport, but I thought I would get ahead by building a loco coal wagon.
Slaters offer a kit for a 10T example, which claims to be a diagram N13 - ideal for my 1908 period. However, there are some significant issues with the kit, most notably that it has square corners with riveted angle-iron reinforcement, while the prototype had round corners with no reinforcement. Later types had square corners, and the kit is closer to those, but they are out of my period.
Another problem with the kit is the body width, which scales at about 7'6" against the prototype's 8'0" over the side panels. Although the discrepancy is only 3.5mm is 7mm scale, I felt it was important in terms of the character of the wagon to get this right - looking at photographs, it is noticeable how low and wide these wagons were, compared with a typical narrow-and-tall wooden coal wagon of the period.
A final issue with the body of the kit is the top edge of the sides and ends, which is represented as a riveted strip, when it should be an outward-facing L-section.
I addition, the underframe and brake gear uses the same mouldings as the 5-plank open kit, and they have the same issues I described in my build for that:
I hope this isn't seen as too negative - the kit's mouldings have very nice, crisp detail, and considering one only pays a few pounds for these compared with the cost of buying the wheels, buffers and couplings separately, it is excellent value. Despite the amount of work needed to address the issues above, I would rather modify the kit and benefit from the very neat rivet and ironwork detail, than start from scratch.
So, to begin: the first task was to widen the body and create the round corners. I glued some 40x156 thou strip to each corner on the chamfer, to make the width 56mm. I then filed down the added strip and moulded rivets, to give a flush finish. The picture shows (top and bottom-right) the added strip, and (bottom-left) the finished result:
The rivet detail was also removed from the ends of the sides:
The sides and ends were glued together, built around my right-angle block and held in place with magnets:
The inside of the corners were strengthened with L-section plastruct. This is essential, as a lot of the original corners is later filed away to make their rounded shape.
The corners were rounded initially with a file, but to get the final shape and a consistent radius, I made a scrapper from a piece of thick scrap etch brass:
The scrapper is used by dragging it along the corner, held almost at right-angles to the direction of movement. The scrapper shaves off the plastic until the required shape is reached. When I thought it was done, I painted the corners black to make it easier to see any last lumps and bumps.
To create the correct L-section along the top edges of the sides, I added a strip of brass, jutting out. The existing moulded detail then made the vertical part of the L-section, with its rivets.
To stop the sides looking far too thick when seen from above, I used brass strip of the correct width, but not covering the whole of the top of the side moulding, so I could then file back the inside edge. I made a couple of tee-shaped jigs to position the strip while gluing it, to get a consistent position. The strip was glued on with cyano-acrylate glue:
The finished result, with the corners of the brass strip rounded:
The next step was to reduce the thickness of the sides at the top, filing the plastic back as far as the brass strip. The inside of the corners are rounded with a half-round file. All this requires care and patience - there is a lot of plastic to remove, and the wagon body is quite delicate before the floor is fitted. Eventually it was done, though, and the floor could be added - I hade a new one from plasticard to ensure it was a precise fit:
(the red dot on the floor and side show which way round and up the floor goes)
Of course, this strategy to get thin-looking sides and ends only works with a loaded model - the tapering of the sides would be too obvious with an empty wagon, which would need internal detailing in any case.
The underframe was modified and put together in the same way as for the 5-plank wagon, except that this time I assembled it on the floor, which was easier than putting it together before attaching it to the body:
As before, the headstocks need to be extended and angled:
The prototype has a profusion of gussets and side-knee extensions connecting the body and solebar - these were added with plasticard. The brake-gear was based on Ambis and WEP components:
To make the shape for the load, I used my usual technique - a former carved from a stack of corrugated cardboard glued together and covered with papier-mâché (I had to look up those accents!). This was glued into the wagon, and the gap round the edge filled with lightweight wall filler. The whole thing was then sealed with enamel gloss varnish, to ensure the glue for the coal can't run down under the former.
The wagon was ready for the paintshop, with my usual paper masking for the wheels:
Painting was a bit of a faff with this wagon. I started with an undercoat of sprayed matt black from a rattle-can. My first attempt at the top coat was with Precision GWR wagon grey. This came out slightly streaky, despite being very fully mixed with a stirrer in my mini drill. (It is worth saying at this point that I am skeptical about the idea that loco coal wagons were black, rather than standard GWR grey).
My second attempt was with a mix of Vallejo acrylics - approx 5:1 black and white. This looked quite dark - more like a not very deep black than a grey. I then did a test piece, and found that weathering with powders could bring the colour to where I wanted it.
Lettering was from the Slater’s transfer sheet provided with the kit, with no gloss varnish undercoat. I applied them with Micro Set, following the instructions.
This left slight ‘water marks’, but these disappeared under a coat of matt Vallejo acrylic varnish. This was followed by plenty of grey weathering powder while still very slightly tacky, or at least soft. This gave an almost completely matt finish, covered the watermarks and made the edge of the transfers invisible.
As a side note, for a less weathered or new finish, the Vallejo “matt” varnish gives a nice sheen for a new wagon. It would though need a glossier finish under the transfers, or perhaps just over the transfers, to hide the edges before the matt varnish went on.
For the load, I used real coal, in large lumps as per prototype photos. Some pieces were quite shiny, so I tried applying a waft of Tamiya spray matt varnish. This turned some of the coal pieces white in patches - aghhh! I have no idea what chemical reaction caused this, and I was able to fix this by touching in with matt black paint, but be warned...
And there we are - once I get to building the first loco for Netherport, there will be loco coal waiting for it.
Nick.
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