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Building a G.W.R. Castle + more in 7mm OF from a JLTRT kit restarts on P.88 by OzzyO,


ozzyo

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Hello Jack all,

 

the fall plate is hinged by using two n shaped bit of wire as in this photo,

post-8920-0-68774700-1368486892_thumb.jpg

 

It needs to be free moving to keep it in contact with the tender footplate, it has to be free moving as the only thing that keeps it in contact is gravity. If it was fixed it would have to be fixed above the hight of the tender footplate by a mm or so and that just looks so wrong.

 

As we have two moving objects that are independent of each other both can be moving in different directions ie. one going up one going down. Think about when you walk through a corridor connection on a train both coaches are moving often in slightly different directions.

 

HTH

 

OzzyO.

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Hello all,

 

back onto the cab detailing, the water valve and damper levers in place. The one under the fireman's seat is for the slacking pipe,

post-8920-0-94677100-1368595009_thumb.jpg

 

The inside of the cab up to now, I'm not sure if there should be two four way oil pots fitted one on the drivers side and one on the cab front sheet on the fireman's side. I have also altered the fixing holes for the boiler,

post-8920-0-64007600-1368595030_thumb.jpg

 

The casting before and after fitting,

post-8920-0-22349700-1368595433_thumb.jpgpost-8920-0-33101600-1368595054_thumb.jpg

 

The cab former fixed in place, it pays to make sure that you get this square and vertical as this will affect the look of the finished cab. The cab front along side,

post-8920-0-90605900-1368595082_thumb.jpg

 

The cab front bolted in place ready to be soldered, I just tin the back of the cab front for this job using quit a lot of solder, remember to emboss the rivets around the fire-iron tunnel opening before fixing in place and make sure that the edges are flush with the sides,

post-8920-0-48818700-1368595110_thumb.jpg

 

Getting ready to form the top flange on the cab side in my hold and fold,

post-8920-0-75208600-1368595164_thumb.jpg

 

The cab sides with one of the flanges formed to shape, before doing this I make sure that the sides will fit the curved part of the running plate that is at the base of the cab and the small extension of the main running plate,

post-8920-0-18040200-1368595138_thumb.jpg

 

Both the flanges formed to shape, on the left you will see that I have made two small cut-outs, these are for the cab roof formers to fit in (you will see these later), You also need to make a very small cut-out for the beading to fit in at the rear of the flange above the cab opening (not shown),

post-8920-0-21284500-1368595194_thumb.jpg

 

The castings for the front cab window beading fixed in place. Make sure that it's flush with the back of the etch as this will affect the fit of the glazing,

post-8920-0-00885100-1368595228_thumb.jpg

 

For the cab beading I made this jig (former) it works for most G.W.R. cabs, but on this one it left the middle handrail support too long! Not by much only about 0.7mm but it would affect the look of where the handrail would go, but the hight was still OK. If you want to make one of these all you have to do is measure the cab opening and deduct the thickness of the beading (typically 0.018" [0.5mm]) then form the radius's 0.5mm smaller. If you want to fit the pin IIRC it's the distance from the front of the cab opening to the centre of the vertical handrail minus 0.009" (0.25mm),

post-8920-0-07875300-1368595252_thumb.jpg

 

The cab-side overlay fixed in place, I tend to fix the beading in place after the overlay is in place, but you could do it before if you like,

post-8920-0-65348000-1368595360_thumb.jpg

 

For soldering the joint between the bottom of the cab side sheet and the small footplate, this is what I use. A small bit (2.5mm ?) bent to 90 deg. so that I can get in,

post-8920-0-35443500-1368595324_thumb.jpg 

 

The etches for the cab roof,

post-8920-0-31481000-1368595371_thumb.jpg

 

This is one thing that I wish a lot more kits would supply, a jig for making the cab roof on. It's a lot easer to do the fitting on this than having to hold a full locos footplate trying to make sure that the roof fits,

post-8920-0-39888700-1368595280_thumb.jpg

 

The rivet strip for the rear roof support fixed in place, in the last photo you could just make out the small raised lugs that the rivet strip fits on,

post-8920-0-85574500-1368595301_thumb.jpg

 

Forming the curve of the roof in my roiling bars. Some people get this wrong on G.W.R. cab roofs, in that they make the top centre section flat, it's not, it has the same curve as the two side sections,

post-8920-0-64927300-1368595398_thumb.jpg

 

The next job will be forming the two shaper curves in the roof and fitting it to the jig.

 

OzzyO.

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Hello all,

 

not that much to report today due to homework getting in the way.

The cab roof in place, it pays to talk your time on this as this is one of the most noticeable parts of the model. The rain strip fixed to the rear of the cab roof, this will be reduced in hight latter,

post-8920-0-62703000-1368861855_thumb.jpg

 

The parts for the roof vents, if you wanted you could make these open and close, I don't bother to do this,

post-8920-0-41664500-1368861767_thumb.jpg

 

The vents in place, on the left I have started to reduce the hight of the rain strip, when this is finished it will be 0.5mm in hight,

post-8920-0-16141300-1368861789_thumb.jpg

 

From the rear, you can see the finished hight of the rain strip on the right. You can also see that I've used some Scale Hardware rivets for the opening handles for the cab roof vents,

post-8920-0-50092600-1368861810_thumb.jpg

 

I'm going to have a bit of a break from the loco today as I'm going to have a go at making a crossing vee for my test track. This is going to be a bit different as one side is going to be OF and the other side S7. If I have the time I'll also try and get some of the track laid as well. I have put up a question about this in question, hints and tips.

 

OzzyO. 

 

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Hello all,

 

I did put up a question about point Vee's  but up to now I've had no replies to it, so I thought I'd just carry on in my own way, if it's wrong so be it. I did think that the vee would be about 1:4 or 5, it turned out to be approx 1: 11.5. The following is how I made the Vee.

 

The two running rails made up in to the start of the vee, note how one of the rails runs to the point of the vee,

post-8920-0-22605200-1368906486_thumb.jpg

 

I'm also using some old rail, in this photo you can see the muck on the top of the rail and on the side,

post-8920-0-30136700-1368906505_thumb.jpg

 

The vee soldered to some copper clad and showing the wing rails at both sides, the noses of the vee has been rounded off,

post-8920-0-76575700-1368906525_thumb.jpg

post-8920-0-38159600-1368906546_thumb.jpg

 

The first of the wing rails soldered in place. it's only tacked in place at the moment,

post-8920-0-10555000-1368906568_thumb.jpg

 

The second wing rail now in place, you can see the difference between the S7 and the OF clearances (S7 to the right),

post-8920-0-00377800-1368906591_thumb.jpg

 

After chopping the copper clad back a bit,

post-8920-0-70993600-1368906611_thumb.jpg

 

Then it was cutting the rails back a bit,

post-8920-0-67585100-1368906763_thumb.jpg

 

The end of the days work, the vee in place in the test track, you can also see the first of the S7 rails in place.

post-8920-0-84284400-1368906786_thumb.jpg

 

OzzyO.

 

EDIT, it's over twenty years since I last built any track-work so this may be a bit on the sh!t rubbish side.

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Right, I get it now! I couldn't get my head around what you were trying to do at first and was blinkered by thinking about a 'point' in the common use of the term but I now see what you are trying to achieve. In effect two separate running tracks 0F and S7 in the same space'ish with a crossing to check clearances. Quick, put a patent on it!!!!

 

Sandy

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Hello all,

 

Sandy you should know me by now and that I'll come up with something different!

 

Well its time to start laying the second rail, so I'll need some track gauges. I had a look on some web sites £13.00 for a pair plus P&P. No way. So out came the brass bar and the lathe. The first job was to grind the parting tool to 0.062" the width of the rail head, the first cut for the running rail,

post-8920-0-75531300-1369039617_thumb.jpg

 

The second cut for the check rail,

post-8920-0-56809800-1369039642_thumb.jpg

 

All four cuts and the middle reduced,

post-8920-0-33106100-1369039668_thumb.jpg

 

The two track gauges, these were produced in less than an hour,

post-8920-0-26386000-1369039690_thumb.jpg 

 

Starting on the check rails,

post-8920-0-26470800-1369039714_thumb.jpg

 

In place on the running rails, S7 at the top,

post-8920-0-24238700-1369039738_thumb.jpg

 

After the excess copper clad has been removed,

post-8920-0-27932200-1369039763_thumb.jpg

 

The first of the S7 track in place, it's not pretty but it works,

post-8920-0-62357000-1369040359_thumb.jpg

 

This part of the test track has two humps of 1mm built in to it,

post-8920-0-37034000-1369040385_thumb.jpg 

post-8920-0-86536900-1369040406_thumb.jpg

 

OzzyO.

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Guest Isambarduk

"£13.00 for a pair plus P&P. No way."

 

My thoughts exactly!  Apart from the pure pleasure and satisfaction of making things (particularly with machine tools), I have must have saved more than the cost of my tools over the years and I always finish up with precisely what I wanted, rather than the nearest available or some other compromise.  Do think about this if you're dithering about taking the plunge :-)

 

Thanks for showing us this, OzzyO.

 

David

aka DLOS

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Suggest decrease the length of the parallel section of the check rail, and increase the length of the flared section, giving the latter a shallower angle.

 

Too late Miss P. all in place, but I have checked it with a short wheel base 0-4-0T loco (Ivor) and a six wheeled brake van and all run through OK. I did not notice the sideways lurch that you can get with Peco points. The other thing that I've noticed is that I'm not getting the wheel drop as it goes over the crossing vee. All of the above is on the OF. I'll have to get a set of S7 wheels and frames set up so that I can test the S7 side of the test track.

 

OzzyO.

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Guest Isambarduk

"Never underestimate the price of the lathe.....!"

 

No, but IMHO they are far better value for money (and certainly more engineering for your money) than many 7mm loco kits.  With a loco kit you can make just one 7mm loco, with a lathe you can make as many 7mm almost-anythings as you like.

 

David

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Hello all,

 

the new extension to the test track is just about finished, all I've to do is add a stop block at one end and test the S7 part under power.

 

Two views looking along the S7 track work. I think that you can make out the humps and bumps better in these two photos. I will not win any cups for the looks of this track work, but all it has to be is functional,

post-8920-0-55156100-1369304816_thumb.jpg

post-8920-0-69454900-1369304838_thumb.jpg

 

Checking the crossing vee under power, I'm using the 15xx for this, short wheelbase and a rigid set of frames, the next job on the test track will be to make an auto unit for throwing the double slip so that the track will run like this T1 (start) - T2 - T3 - T4 - T1 (start) and so on. At the moment I have to do it manually so I tend to run the sequence for about an hour per T1 - T2 etc.

post-8920-0-94303600-1369304791_thumb.jpg

 

The test track before I started on the S7 track,

post-8920-0-30630600-1369304884_thumb.jpg

 

OzzyO.   

 

PS. anyone going to Cleckheaton next Sat (1/6/13) I should get to Dewsbury about 08;40 then a bus to Cleckheaton for breakfast in the Obediah Brooke, Dewsbury station sound good for on the way back home as well.

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Hello all,

 

back onto the County build. The cab in place on the main footplate, on the front of the cab I've fitted two lengths of N/S across the fixing holes for the boiler. I have done this as when you tighten the screws up it can pull the cab front into the boiler as you have an etch around the outer edge of the firebox that represents the angle iron that is fitted. The drivers side splasher test fitted in place,

post-8920-0-64208800-1369384202_thumb.jpg

 

The parts for the fireman's side splasher, I have not shown the small part that fits on the top of the fire iron tunnel,

post-8920-0-03386200-1369384230_thumb.jpg

 

On this etch there is a small problem, in that the tabs that hold the top of the splasher to the main etch have been located on the wrong side,

post-8920-0-90096800-1369384250_thumb.jpg

 

The first part removed, this was done on an angle to help remove some of the full etch,

post-8920-0-03875300-1369384268_thumb.jpg

 

The place where the tag had been, this was removed by using some small diamond files that I have,

post-8920-0-92209700-1369384284_thumb.jpg

 

The side of the fireman's splasher in place along with the inside of the fire iron tunnel. The drivers side splasher fixed in place. I have also removed the parts from between the footplate,

post-8920-0-96658200-1369384311_thumb.jpg

 

Test fitting the top of the fireman's splasher. You can also see the difference in width between the two splashers, all I can think that this was for is so that the fireman's one did not have a big step in it where the fire iron tunnel is located,

post-8920-0-66668100-1369384338_thumb.jpg

 

OzzyO.

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Hello all,

 

just a quick update on the County, fitting the sanding gear operating levers, the first job is the one that fits across the running plate, 

post-8920-0-33343300-1369471268_thumb.jpg

 

The next part is the first part of the operating that runs to the cab, this has to be formed to shape and twisted through 90 deg. looks like I'll have to do something about the top lever,

post-8920-0-47376600-1369471287_thumb.jpg

 

The next part can affect some builds. It's the nameplates backing pieces, it looks like they have been etched for some of the longer nameplates and may have to be cut back for some of the shorter plates. The up-stand on the drivers side I'm not sure if this was the same length on all plates so I'm going to have to look into this. Depending on the make of plates that your going to use the drivers side backing plate may have to be fitted with the half etch detail to the rear,

post-8920-0-69073600-1369471291_thumb.jpg

 

I'm thinking about starting some work on Princess Anne today, if I do it will be on the tender frames.

 

OzzyO.

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  • 2 weeks later...

Hello all,

 

I'm delivering the 15xx at the weekend so I thought I'd better start throwing some paint on it.

If it's going to go wrong this is the loco for it to happen on.

 

And it did, look at this. I've used all these paint before and never had this happen,

post-8920-0-34002300-1370268014_thumb.jpg

 

The odd thing is that its only on the base of the body, but I can't risk applying any more paint at the moment. so some of it will have to come off.

 

Ho Hum,

 

OzzyO.   

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Hi Ozzyo,

 

That is uncanny - I had a similar reaction on one (and JUST one!) end of the super saloon I am building at the moment too - Acid 8 Etch Primer from UPOL, Phoenix blood and custard and then Halfords very own Matt Black all with plenty of drying time in between. Never had the reaction before and I have painted a number of vehicles with various and indeed exactly the same combinations of the paints described. Any thoughts on this one out there?

 

All the best,

 

Castle

 

P.S. Your County build is at about the same stage that the 'real' thing at Didcot is at. If you build your bogie and have a set of driving wheels painted black in a tent further down the workbench it is about the same! I think you may finish first though...

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