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Semaphore Signals - 4mm Scale (Mainly)


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  • RMweb Gold

The Loop Starter.....

 

Signal 1-17 (Box 1, lever 17) has been completed:

post-3984-0-85136300-1495451025_thumb.jpg

 

The lenses on this signal have also been "Glazed" with Humbrol "ClearFix", coloured with Glass Paint as in the previous post:

post-3984-0-16657600-1495451028_thumb.jpg

 

post-3984-0-64379100-1495451030_thumb.jpg

 

Clear road now

post-3984-0-32811300-1495451033_thumb.jpg

 

to the Platform 2 Starter - an LMS "Restricted Height" signal will be next......

 

Steve.

 

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  • RMweb Gold

Keswick Platform 2 Starter - an LMS Restricted Height signal............

 

First a couple of pics of the prototype:

 

post-3984-0-88818200-1495788089.jpg           post-3984-0-09758000-1495788089.jpg

 

and this is the schematic drawing I've prepared to guide my build:

 

post-3984-0-09879700-1495788999_thumb.jpg

 

At this stage I called for assistance.

First Jon Fitness supplied copies of BR Drawings for this signal type.

They were a great help in showing all the components which make up this unusual item.

I'd only managed to get an outline idea of the thing from my copy of "Warburton".

 

The thought of scratch building it all in brass was quite daunting, so I discussed it with Les Green who has made so many items for me.

We decided to give it a go in 3D printed plastic from Shapeways.

Les produced the necessary drawings and very soon we had a couple of samples to admire........

 

Details later.........

 

Steve.

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  • RMweb Premium

Keswick Platform 2 Starter - an LMS Restricted Height signal............

 

First a couple of pics of the prototype:

 

attachicon.gifSig 1-15.jpg           attachicon.gifSig 1-15 (2).jpg

 

and this is the schematic drawing I've prepared to guide my build:

 

attachicon.gifDoc jpg.jpg

 

At this stage I called for assistance.

First Jon Fitness supplied copies of BR Drawings for this signal type.

They were a great help in showing all the components which make up this unusual item.

I'd only managed to get an outline idea of the thing from my copy of "Warburton".

 

The thought of scratch building it all in brass was quite daunting, so I discussed it with Les Green who has made so many items for me.

We decided to give it a go in 3D printed plastic from Shapeways.

Les produced the necessary drawings and very soon we had a couple of samples to admire........

 

Details later.........

 

Steve.

I do like these signals. They were common at the southern end of the Midland main line where I grew up.

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  • RMweb Gold

The 3D design.....

 

The main features of the prototype signal are made from angle section steel, attached directly to the top of a standard round post with finial.

 

The steel angle has been formed to a right angle, with the "web" on the outside.

In real life that would be quite a feat with lots of heat and heavy forming tools.

 

To avoid much anguish and gnashing of teeth working with brass, Les and I thought a 3D printed version would be feasible.

 

Here is an early version of Les's design, showing the general arrangement of things:

post-3984-0-27100400-1495920679_thumb.jpg

 

The 3D print will include the top section of the Main Post, all the bracket work, with the bearings for the Signal pivot and the two angle cranks.

It will also include a route for the lighting fibre into the centre of the post via a curved hole of 0.6mm dia widening to 1.0mm dia once the vertical run has been reached.

 

First print sample to follow shortly.......

 

Steve.

 

 

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The only comment i can make is in my photo of the  ex Gamlingay signal the backshade appears to be mounted inboard of the framework. Putting it outside is a reasonable compromise as i'm sure it would be too fiddly to fit plus some prototype backshades could be fitted in two parts. 

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  • RMweb Gold

Here's one i found earlier.. Edit to add.. I have had no part in anything to do with this signal. I just took the photo <G>

 

attachicon.gifAugust 2007 053.jpg

 

attachicon.gifAugust 2007 044.jpg

 

 

A couple from Atlantic Dock Junction - unfortunately scanned years ago and these are the best scans I currently have

 

attachicon.gifdas05322.jpg

 

attachicon.gifdas05323.jpg

 

 

The only comment i can make is in my photo of the  ex Gamlingay signal the backshade appears to be mounted inboard of the framework. Putting it outside is a reasonable compromise as i'm sure it would be too fiddly to fit plus some prototype backshades could be fitted in two parts. 

 

Thanks very much for both of your photos, always helpful.

The Blinder has to be a little distance behind the lamp case on my models, to allow the fibre optic to exit the case and take its route down towards the structure.

 

Steve.

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  • RMweb Premium

The only comment i can make is in my photo of the  ex Gamlingay signal the backshade appears to be mounted inboard of the framework. Putting it outside is a reasonable compromise as i'm sure it would be too fiddly to fit plus some prototype backshades could be fitted in two parts. 

 

 

Whereabouts was that signal at Gamlingay, then?  I grew up there but don't remember it - it's a very long time since the railway closed, though!

 

Sorry, Steve ... 

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  • RMweb Premium

Thank you, nice picture! I don't recall that signal, perhaps it was taken away quite soon after the line was 'de-signalled'? Its lamp may be in my fireplace now! We found an old signal lamp on the lineside in that area a couple of years after the track was lifted ...

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  • RMweb Gold

Here's the 3D print.....

 

post-3984-0-35881500-1496222508_thumb.jpg

The two largest elements, the Base and the Right Hand support are just there to ensure the printed signal has some strength, a bit like a sprue in a casting.

They will be removed before use.

 

And from the other side:

post-3984-0-87615300-1496222510_thumb.jpg

 

The cranks, arm etc. in place to see how it will look:

post-3984-0-08179400-1496222889_thumb.jpg

 

Supporting bits removed and coat of paint to bring out the detail a bit:

post-3984-0-83553000-1496222848_thumb.jpg

 

post-3984-0-20650900-1496222859_thumb.jpg

 

I certainly didn't fancy doing all that in Brass.

 

Steve.

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  • RMweb Gold

The main post....

 

The restricted height signals stand on top of a standard Round Post.

The 3D print is designed to fit directly into the 3/32in (2.4mm) dia lower section of a standard post, where the height is very restricted.

In the case of this Keswick signal, the height is not so restricted, and the Standard Post is tall enough to require the 5/64in (2.0mm) dia section as seen in this picture:

post-3984-0-83699000-1496402655_thumb.jpg

 

The top of the post is extended with a 1mm dia section of tube onto which the 3D printed section will locate directly.

The tube has a bore of 0.55mm dia through which the Fibre Optic for the lighting will pass.

 

More soon,

 

Steve.

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  • RMweb Gold

This looks an excellent development Steve, really looking forward to seeing the end result with this one!

Cheers

JF

Hope I haven't kept you waiting too long......

 

Here's the completed Platform 2 Starter,  Signal 1-15 :

 

post-3984-0-92337300-1496757456_thumb.jpg

 

post-3984-0-20420200-1496757459_thumb.jpg

 

post-3984-0-17513900-1496757461_thumb.jpg

 

Because it's Platform Mounted, it needs very deep foundations:

 

post-3984-0-20623600-1496757463_thumb.jpg

 

Some closer shots of the working bits:

 

post-3984-0-12122600-1496757465_thumb.jpg

 

post-3984-0-93012900-1496757469_thumb.jpg

 

Just the video of this one to put together, shortly I hope.

 

And then off we go

post-3984-0-43745600-1496757474_thumb.jpg

 

 for a couple of LNWR Ground Signals next............

Steve.

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  • RMweb Gold

A couple of LNWR Ground Signals.....

 

Not a great deal to see with these tiny signals.

All the static parts are in a 3D Print which Les Green developed with me for the Lime Street project.

 

post-3984-0-32073100-1497628561_thumb.jpg

This is the whole signal, sitting on its foundations, with its Guide Tube (1/16in dia brass) fitted.

 

The whole is then glued into a 5/16th in. brass tube which will locate the signal in the baseboard, and align the servo motor underneath:

post-3984-0-71755200-1497628565_thumb.jpg

 

You can see a bit more when its cleaned and sprayed with Halford's best:

post-3984-0-83479100-1497628567_thumb.jpg

 

Once fully hardened, its gets a coat of Black prior to installation of the lighting and the moving parts:

post-3984-0-94483500-1497628569_thumb.jpg

 

post-3984-0-46337700-1497628572_thumb.jpg

 

Then its on to the Platform 3 Starter - a Lattice Post Bracket with a single doll, cantilevered out over the Goods Loop......

 

Steve.

 

 

 

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  • RMweb Gold

Keswick Platform 3 Starter - a Lattice Post Bracket with a single doll, cantilevered out over the Goods Loop......

 

First the prototype:

post-3984-0-84328300-1498339656_thumb.jpg

 

post-3984-0-80594400-1498339714.jpg

 

And the schematic drawing to check proportions etc:

post-3984-0-22922200-1498339881_thumb.jpg

 

More soon....

 

Steve.

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